Optimizing Gear Design for Screw Jacks

AI Thread Summary
To design gears for a screw jack with an initial RPM of 1500 and a final RPM of 100, the gear train must be calculated based on the specified dimensions and ratios. The diameter for the other three gears needs to be determined using the gear tooth numbers and the equation for the train ratio. A minimum of 12 teeth per pinion is recommended to prevent undercutting, while keeping tooth counts below 100 is advised to manage manufacturing costs. Reasonable estimates for tooth numbers should be made based on the required train ratio. Proper calculations and sketches are essential for an effective gear design.
vassos_ael
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i have to design gears for a screw jack. i have initial rpm 1500 and final rpm 100. my gear at the point of the power screw is 0.04 m and i want to calculate the diameter for the other 3 gears. can you please help me thank you
 
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Sketch up the gear train you need to build, with gear tooth numbers n1, n2, n3, n4 and then write down the equation for the train ratio. Look at your given information to see what the train ratio has to be, and then start making some reasonable estimates for tooth numbers.

No pinion should have less than 12 teeth to avoid under cutting when the tooth is being formed. Typically you do not want to go to tooth numbers a whole lot more than 100 as they are more expensive to make.
 
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