Safety Factor of Shaft :Machine Design

AI Thread Summary
An 8-inch long, 2.5-inch diameter solid bar of Class 40 cast iron is analyzed under a torque of 75,000 lbf-in and an axial compressive load of 165,000 lbf to determine its safety factor. The calculated maximum stress is 33.6 kpsi, while the shear stress is 24.5 kpsi. Using the ultimate compressive strength of 140 kpsi, the safety factor is computed to be approximately 4.17. A discussion arises regarding the necessity of calculating principal stresses using Mohr's circle for a more comprehensive analysis. This inquiry highlights the importance of considering all stress components in machine design for accurate safety evaluations.
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Homework Statement


An 8” long, 2.5” diameter, solid bar of Class 40 cast iron is subjected to both a torque of 75,000 lbf-in and an axial compressive load of 165,000 lbf. If these two loads can increase at a constant ratio, calculate the safety factor.

Homework Equations


\sigmax=F/A
\tauxy=Tr/J
nf= Allowed/Actual
For class 40 cast iron:
Sut=42.5 kpsi
Suc=140 kpsi

The Attempt at a Solution


\sigmax=165000/4.91=33.6 kpsi
\tauxy=75000*1.25/(\pi*2.54/32=24.5 kpsi

Take the higher stress of 33.6 kpsi.
nf=140kpsi/33.6kpsi= 4.1667I did it this way, however afterwards I thought about the principal stresses. Would I need to solve for the principal stresses present in the shaft under this loading? We used mohrs circle in class, does this apply? This is my first post, I'm finally going to stop being proud and ask for help :) Please let me know if my formatting is incorrect.

-Chris Van Buren, Mechanical Engineer Student, Georgia Tech
 
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speedy21cvb wrote:[/color] "Would I need to solve for the principal stresses present in the shaft under this loading? Does this apply?"[/color]

speedy21cvb: That sounds like a good plan.
 

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