Theoretical and practical force to cut metal

AI Thread Summary
To cut a tough tool steel beam measuring 5 cm wide and 1 cm thick, theoretical calculations suggest that only 0.1 N is needed to separate the atoms across the width and 0.02 N for the thickness. However, practical cutting requires more force due to the material's properties and the effectiveness of cutting tools. Metals are typically cut using welding or metal saws, though specialized chisels for metal cutting are available. The discussion emphasizes the importance of understanding shear force and shearing action in determining the actual cutting forces required. Practical applications and the types of chisel blades suitable for such tasks are also highlighted.
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How much force is needed to cut in half a tough tool steel beam 5 cm wide and 1 cm thick?

Theoretically, the cohesion is low. For example, the surface tension of water is 71 mN/m. Some materials are more cohesive. Quicksilver has surface tension of 450 mN/m. Molten gold and copper have over 1 N/m.
The cohesion values of solids are less commonly quoted, but I find under 2 N/m for iron.

Theoretically, just to separate the atoms, 0,1 N should be enough to cut the width of the 5 cm beam, and just 0,02 N - meaning 2 gf - should cut the 1 cm thickness of the beam.

But with practical blades?
Metals are often cut by welding, or with metal saws.
But chisels intended for metal do exist.
What kind of chisel blades are used to cut such sizes of tool steel? And what are the cutting forces needed, in practice?
 
Engineering news on Phys.org
Look up ' Shear Force ' and ' Shearing action '
 
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