Thermodynamics Change in Gas Temperature along pipe

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SUMMARY

The discussion centers on calculating the exit temperature of nitrogen gas flowing through a 30m stainless steel pipe, starting at 50°C and ending at ambient temperature of 20°C. The user initially applied incorrect equations and assumptions, leading to an erroneous temperature calculation of 50.3°C. The correct approach involves using the differential heat balance equation, incorporating the overall heat transfer coefficient, which accounts for thermal resistances. The accurate mass flow rate of nitrogen was recalculated, revealing a value of 2.64 x 10-5 kg/s, essential for determining the correct outlet temperature.

PREREQUISITES
  • Understanding of thermodynamic principles, particularly heat transfer.
  • Familiarity with the differential heat balance equation.
  • Knowledge of properties of gases, specifically nitrogen at varying temperatures and pressures.
  • Ability to perform calculations involving mass flow rate and specific heat capacity.
NEXT STEPS
  • Study the differential heat balance equation in detail.
  • Learn about calculating the overall heat transfer coefficient in pipe flow.
  • Explore the properties of nitrogen gas at different temperatures and pressures.
  • Review thermal resistance concepts in heat transfer applications.
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Engineers, thermodynamics students, and professionals involved in heat transfer analysis and fluid dynamics, particularly those working with gas flow in piping systems.

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Homework Statement



Nitrogen beginning at 50oC is pumped along a 30m length of Stainless Steel pipe at a flow rate of 1.5 litres per minute. The Pipeline is at ambient temperature 20oC. Find the temperature of the Nitrogen upon it leaving the end of the pipeline.

Pipe OD - 0.00635m
Pipe ID - 0.00457m
Pressure - 1bar

The following data is taken from a copy of 'An Engineering Data Book' -

Cp - Nitrogen at 20oC and 1 bar is 1.04 kJ/(kgK)

Homework Equations



From 'An Engineering Data Book' and 'Thermodynamics an Engineering Approach 4th Edition' i believed that i could work at the figures from the following equations -

Qdot /l = 2Pi.k.(T2-T1)/In(r2/r1)

Qdot = Heat Loss l = Length k = Thermal Conductivity T = Temperatures r = Radius

Wdot - Qdot = mdot.Cp.(T2-T1)

Wdot = Work Energy In Qdot = Heat Loss mdot = mass flow rate Cp = Specific Heat T = Temperatures

The Attempt at a Solution



using k = 15 (Which is the k of Stainless Steel)

I used Qdot /l = 2Pi.k.(T2-T1)/In(r2/r1)

which gave me a figure of 8.653 x 103 for Qdot

Then to calculate mdot i used the following -

mdot = Vdot / v

where Vdot = Volume flow rate and v = specific volume

Vdot = V / delta t

where V = Volume which is 1.5 litres and delta t = 60 seconds (take from flow rate)

therefore Vdot = 0.025 l/s = 25 x 10-5 m3/s

v = R.T1 / P

where R = Gas Constant which is 0.294 kJ/(kg.K) T1 is temperate 1 which is 323K and P is pressure which is 1 bar (1 x 105Pa)

this gives v to be 9.4962 x 10-4 m3/kg

using these mdot becomes 26.32632 x 10-3 kg/s

Now using Wdot - Qdot = mdot.Cp.(T2-T1)
I rearrage to get T2 on its own

therefore T2 = (-Qdot / mdot.Cp) + T1
note that Wdot = 0 and so has been removed

Therefore i get an answer of 50.3oC which is obviously WAY wrong? Can someone please help me with this. Even just a point in the right direction of the correct equations. This is not a homework or coursework question this an engineering question at work and I'm not too sure where to go with it.
 
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This problem should be solved using the following differential heat balance equation: $$\dot{m}C_p\frac{dT}{dx}=-U\pi D_i(T-T_0)$$ where U is the overall heat transfer coefficient, x is distance along the pipe, and Di is the inside dimeter of the pipe. The overall heat transfer coefficient U should include the thermal boundary layer resistance inside the pipe, the conductive resistance of the pipe wall, and the thermal boundary layer resistance outside the pipe. Your analysis only includes the pipe wall conductive resistance, so it can only provide a lower bound to the outlet temperature. The initial condition for the about equation is T = 50 at x = 0, and a boundary condition ##T_0=20##.

Your calculation of the mass flow rate is incorrect. The density of nitrogen at 50 C and 1 atm. is $$\rho=\frac{PM}{RT}=\frac{(1)(28)}{(0.08215)(323)}=1.057 \ gm/l$$So the mass flow rate is $$\dot{m}=\frac{(1.5)(1.057)}{60}=0.0264\ gm/s=2.64\times 10^{-5}\ kg/s$$

For the bounding approximation you are using, in which the inner and outer thermal resistances are neglected, the overall heat transfer coefficient is given by $$U=\frac{2k}{D_i\ln{(D_0/D_i)}}$$where k is the thermal conductivity of the metal wall.
 

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