How do stacked fans affect airflow and pressure?

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In summary, stacking two fans in series will not double the volume of airflow, but may result in a small percentage increase in flow and a large percentage increase in pressure depending on the system's external resistance. The fans will have slightly different PV characteristics and the airflow through each fan will be the same. However, without more information about the system's resistance, it is difficult to determine the exact changes in airflow and pressure.
  • #1
KrisOhn
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I have two fans that I want to stack in series. They both have stationary fans on the downwind side of the blades to create optimal conditions for the next fan, they have been designed to stack. Am I correct in assuming that the two fans will only (ideally) double the pressure of the air, and not change the volume?
 
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The answer is highly dependent on the external resistance to airflow.
Those fans are designed to move a large volume of air with very little pressure rise. Two fans in series would not double volume of airflow.

The airflow through each fan will be the same. But the fans are operating in air at different pressures so they will have slightly different PV characteristics. The pressure across each fan will be similar but not identical.

Ideally, if two fans doubled the pressure, then the airflow would have to remain the same.
But an increase in pressure would probably increase the flow, so they would generate less pressure each.
Two fans could not quite double the pressure of one fan.
 
  • #3
Baluncore said:
The answer is highly dependent on the external resistance to airflow.

There is effectively 0 external resistance to airflow. The air is flowing cleanly through a pipe.

The airflow through each fan will be the same. But the fans are operating in air at different pressures so they will have slightly different PV characteristics. The pressure across each fan will be similar but not identical.
What do you mean by PV?

Ideally, if two fans doubled the pressure, then the airflow would have to remain the same.
But an increase in pressure would probably increase the flow, so they would generate less pressure each.
Two fans could not quite double the pressure of one fan.

So realistically I'm looking at a small percentage increase in flow and a large percentage increase in pressure?
 
  • #4
KrisOhn said:
There is effectively 0 external resistance to airflow. The air is flowing cleanly through a pipe.
You said there was pressure: pressure is the resistance to the flow (or if you prefer, a consequence of the resistance).
What do you mean by PV?
Pressure vs volumetric flow rate. He's referring to the fan curve. Random example:
rpm_curves.gif

So realistically I'm looking at a small percentage increase in flow and a large percentage increase in pressure?
Probably, but we can't really answer without more details about the system's resistance or lack thereof. If you stack the two fans on top of each other in free air, you get no change in anything. If you have them in a duct, you will get some interaction between pressure and flow that results in a new airflow and pressure.
 

1. How do two fans stacked in series affect airflow?

Stacking two fans in series can increase the overall airflow by pushing air through two separate stages. This can be beneficial for increasing ventilation or cooling in certain environments.

2. What is the difference between stacking fans in series and parallel?

Stacking fans in series means that the second fan is placed behind the first fan, so that the airflow from the first fan is pushed through the second fan. In parallel, both fans are placed side by side and the airflow is not affected by the other fan.

3. Is stacking fans in series more effective than using one fan?

It depends on the specific situation. Stacking fans in series can increase the overall airflow, but it may also increase noise and energy consumption. It is best to consider the specific needs and limitations of the environment before deciding on using stacked fans.

4. Can any type of fan be stacked in series?

In theory, any type of fan can be stacked in series. However, it is important to make sure that the fans are compatible and have similar airflow and pressure capabilities. Using fans with vastly different specifications can cause issues and reduce effectiveness.

5. What are the potential drawbacks of stacking fans in series?

Stacking fans in series can increase the overall airflow, but it may also increase noise and energy consumption. It can also be more complex and time-consuming to set up and maintain compared to using a single fan. Additionally, if one fan fails, it may affect the entire system and decrease overall airflow.

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