What is the method for calculating forces exerted by a leaf spring?

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In summary, Assaf is seeking help with calculating the forces exerted by a leaf spring made of 0.3mm s.s 302. The spring is bent in the shape of a Z with one end fixed and the other end having a half circle bend. Assaf provides a sketch of the spring and mentions the dimensions needed for calculation. Assafwei suggests using the finite element method and also mentions an analytic way of solving the problem by breaking the leaf spring into six cantilever beams. However, this method would require a lot of work.
  • #1
assafwei
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Hi,

I can't figure out how to calculate forces exerted by a leaf spring.
The spring is made out of an 0.3mm sheet of s.s 302 and is bent to the shape of the letter Z with another half circle bend in one of the Z's ends, the other flat end is fixed and i want to calculate what force the springs exerts at a given deflection of the spring. The external force on the spring is at the end of the spring with the half circle. A drawing is attached.

Thanks,

Assaf.
 

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  • #2
assafwei: We would need all dimensions, including where the fixed support stops, the cross-sectional width, the point of application of the applied load, and the angle of the applied load.
 
  • #3
I attached a sketch
Thnaks.
 

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  • lspring.jpg
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  • #4
forgot 2 things...

The force is exerted at the TIP of R3 (bottom left side of drawing), normal to the tangent at that point, and is fixed at the whole surface with DIM 9.3 (top of rdrawing).
 
  • #5
assafwei: Assuming E = 193 GPa, the leaf spring at the point of application of the applied load deflects to the left 0.130 mm and upward 0.187 mm per Newton of applied resultant load P. If the resultant deflection exceeds 1.01 mm, the above answer might begin to become slightly inaccurate, because the deflection would then begin to exceed small deflection theory.
 
Last edited:
  • #6
Thank you for the quick reply.

Is it possible to describe the general method of solving the problem?

Thanks,

Assaf.
 
  • #7
  • #8
Isnt there an analytic way of solving this problem?
 
  • #9
Yes, you could break the leaf spring into six cantilever beams, and use superposition to compute the deflection. But it would be a large amount of work.
 

1. How do you calculate the stiffness of a leaf spring?

The stiffness of a leaf spring can be calculated by dividing the applied force by the deflection of the spring. This can be represented by the equation: stiffness = force / deflection.

2. What factors affect the calculation of a leaf spring?

The factors that affect the calculation of a leaf spring include the material properties of the spring, the dimensions of the spring, the number of leaves in the spring, and the shape and curvature of the spring.

3. How do you determine the load capacity of a leaf spring?

The load capacity of a leaf spring can be determined by calculating the maximum stress that the spring can withstand before it permanently deforms. This can be done by using the equation: load capacity = maximum stress x cross-sectional area of the spring.

4. How do you account for non-linear behavior in the calculation of a leaf spring?

To account for non-linear behavior in the calculation of a leaf spring, the spring can be divided into smaller segments and the deflection and stiffness can be calculated for each segment. Then, these values can be integrated to determine the overall deflection and stiffness of the spring.

5. Can the calculation of a leaf spring be affected by external factors?

Yes, the calculation of a leaf spring can be affected by external factors such as temperature, humidity, and external forces applied to the spring. It is important to consider these factors in the calculation to ensure accurate results.

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