What is the method for calculating forces exerted by a leaf spring?

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Discussion Overview

The discussion revolves around calculating the forces exerted by a leaf spring, specifically one shaped like the letter Z with a half-circle bend. Participants explore methods for determining the force at a given deflection, considering the material properties and geometry of the spring.

Discussion Character

  • Technical explanation
  • Mathematical reasoning
  • Debate/contested

Main Points Raised

  • Assaf seeks to calculate the forces exerted by a leaf spring made from a 0.3mm sheet of s.s 302, bent in a specific shape.
  • Participants note the need for additional dimensions and details about the spring's geometry and loading conditions to proceed with calculations.
  • Assaf provides further details about the force application point and the geometry of the spring.
  • One participant mentions that assuming a Young's modulus of 193 GPa, the spring deflects a specific amount per Newton of applied load, but cautions that inaccuracies may arise if deflections exceed 1.01 mm.
  • Assaf requests a general method for solving the problem, indicating a desire for a broader understanding.
  • Another participant suggests using the finite element method with frame elements as a solution approach.
  • There is a suggestion that an analytic method could involve breaking the leaf spring into cantilever beams and using superposition, though this is noted to be labor-intensive.

Areas of Agreement / Disagreement

Participants express differing views on the methods for solving the problem, with some advocating for numerical methods like finite element analysis while others inquire about analytic approaches. No consensus on a single method is reached.

Contextual Notes

The discussion highlights the importance of specific geometric and material parameters in calculating forces, as well as the limitations of small deflection theory when deflections become significant.

assafwei
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Hi,

I can't figure out how to calculate forces exerted by a leaf spring.
The spring is made out of an 0.3mm sheet of s.s 302 and is bent to the shape of the letter Z with another half circle bend in one of the Z's ends, the other flat end is fixed and i want to calculate what force the springs exerts at a given deflection of the spring. The external force on the spring is at the end of the spring with the half circle. A drawing is attached.

Thanks,

Assaf.
 

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  • spring.JPG
    spring.JPG
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assafwei: We would need all dimensions, including where the fixed support stops, the cross-sectional width, the point of application of the applied load, and the angle of the applied load.
 
I attached a sketch
Thnaks.
 

Attachments

  • lspring.jpg
    lspring.jpg
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forgot 2 things...

The force is exerted at the TIP of R3 (bottom left side of drawing), normal to the tangent at that point, and is fixed at the whole surface with DIM 9.3 (top of rdrawing).
 
assafwei: Assuming E = 193 GPa, the leaf spring at the point of application of the applied load deflects to the left 0.130 mm and upward 0.187 mm per Newton of applied resultant load P. If the resultant deflection exceeds 1.01 mm, the above answer might begin to become slightly inaccurate, because the deflection would then begin to exceed small deflection theory.
 
Last edited:
Thank you for the quick reply.

Is it possible to describe the general method of solving the problem?

Thanks,

Assaf.
 
Isnt there an analytic way of solving this problem?
 
Yes, you could break the leaf spring into six cantilever beams, and use superposition to compute the deflection. But it would be a large amount of work.
 

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