What makes the construction of power and pulse transformers different?

AI Thread Summary
Power transformers and pulse transformers differ significantly in construction due to their operational frequencies. Power transformers utilize silicon steel sheets to minimize iron losses, while pulse transformers employ ceramic cores with minimal iron losses and often use litz wire to reduce copper losses. The design of pulse transformers requires careful attention to magnetic particle size and lamination thickness to optimize performance at high frequencies. In contrast, power transformers can afford thicker laminations due to their lower operating frequencies of 50 or 60 Hz. Overall, the choice of materials and design principles is crucial for efficiency in both types of transformers.
smruti
Messages
20
Reaction score
0
what is the difference between the construction of a power transformer and a pulse transformer used in high frequency application and what about their core and copper losses?
 
Engineering news on Phys.org
smruti said:
what about their core and copper losses?

The core of power transformers is made of sheet iron added silicon to reduce iron losses.

In a high frequency transformer a ceramic core is used, having only electric conductivity located in small particles, thus the ironlosses are tiny. The windings can be litz wire to reduce copper losses.
 
The magnetic particle diameter or lamination thickness should not be more than twice the skin depth at the maximum frequency of operation.
http://en.wikipedia.org/wiki/Skin_effect
If the magnetic material is thicker than needed then the material in the centre of the lamination will not be accessible to the magnetic field. That will make a heavier and more bulky core, that will in turn need more winding wire.

A power transformer can use thick laminations because it operates at 50 or 60Hz.
A pulse transformer needs a very fine iron powder or ferrite core material.

At higher frequencies only the surface of conductors carries AC current. It is therefore necessary to use thicker wire or litz wire at higher frequencies.
http://en.wikipedia.org/wiki/Litz_wire
 
Here are some pdf files on the practice of transformer design.

slup124 Magnetic Core Characteristics. http://www.ti.com/lit/ml/slup124/slup124.pdf

slup126 Power Transformer Design. http://www.ti.com/lit/ml/slup126/slup126.pdf

Inverter Transformer Core Design and Material Selection. http://www.mag-inc.com.cn/File%20Library/Product%20Literature/Strip%20Wound%20Core%20Literature/Inverter-Transformer-Core-Design-and-Material-Seletion-EN.pdf
 
Last edited by a moderator:
Cool video about the transformers we see every day.
 
Hi all I have some confusion about piezoelectrical sensors combination. If i have three acoustic piezoelectrical sensors (with same receive sensitivity in dB ref V/1uPa) placed at specific distance, these sensors receive acoustic signal from a sound source placed at far field distance (Plane Wave) and from broadside. I receive output of these sensors through individual preamplifiers, add them through hardware like summer circuit adder or in software after digitization and in this way got an...
I have recently moved into a new (rather ancient) house and had a few trips of my Residual Current breaker. I dug out my old Socket tester which tell me the three pins are correct. But then the Red warning light tells me my socket(s) fail the loop test. I never had this before but my last house had an overhead supply with no Earth from the company. The tester said "get this checked" and the man said the (high but not ridiculous) earth resistance was acceptable. I stuck a new copper earth...
Thread 'Beauty of old electrical and measuring things, etc.'
Even as a kid, I saw beauty in old devices. That made me want to understand how they worked. I had lots of old things that I keep and now reviving. Old things need to work to see the beauty. Here's what I've done so far. Two views of the gadgets shelves and my small work space: Here's a close up look at the meters, gauges and other measuring things: This is what I think of as surface-mount electrical components and wiring. The components are very old and shows how...
Back
Top