well, and this is not rigorous, but the boundedness of a chaotic system seems to follow from the fact that it is 'unpredictable'. that is, if we know a system blows up to infinity at some point, well, we can predict what that system is going to do, and hence it is not chaotic.
the factors involved would depend on the particular problem. for instance, the double pendulum is physically bounded by the lengths of the two parts, chaotic circuits are bounded by the energy source and so on.
again, not rigorous or anything, but i hope this gives some insight.