Why do I observe ice formation on the exterior of this pipeline?

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Ice formation on the exterior of pipes between the compressor and reactor occurs due to a pressure differential and temperature drop, likely caused by a small opening in the pressure control valve that allows gas to flow from the buffer vessel to the reactor. This phenomenon is linked to adiabatic expansion, which typically involves no heat transfer, but in this case, there is continuous mass transfer through the valve. The presence of a bypass line for pressure regulation contributes to the freezing issue. Closing off the supply with a regular valve may eliminate the ice formation. The discussion emphasizes the complexities of pressure dynamics and thermal effects in gas flow systems.
Boon Jie
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Hi all,

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I would like to ask why is there ice formation on the exterior of the pipes between compressor to reactor when there is no flow passing through
or what kind of phenomenon is this?

My colleagues have suggested PV=nRT and adiabatic process as the possible reasons but I still feel that something is amiss

It could be the small opening of the pressure control valve that let's pressure sip from buffer vessel into reactor that causes the pressure differential and maybe temperature drop(?)

Else, I'm not sure how this freezing outside pipeline occurs

Please advise,
Thank you
 
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Boon Jie said:
It could be the small opening of the pressure control valve
There should be no opening at all. Insert a regular valve to close off the supply altogether and the phenomenon should disappear.

Colleagues are correct about this adiabatic expansion issue.
 
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Apparently they do have a small opening the valve in the form of a bypass line, as a sort of pressure regulation using the small opening...because the reactor pressure will drop because of reaction, the small opening acts as continual supply of C2H4 as to maintain/ increase pressure in the reactor

But adiabatic expansion only applies to no heat / mass transfer, which in this case there is continual mass transfer across the valve/ pipeline from buffer vessel to the reactor
 
Adiabatic expansion means no heat transfer; the mass flows from high p to low p and expands.
 

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