Wire strippers for duplex thermocouple wire?

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Discussion Overview

The discussion revolves around finding suitable wire strippers for type K duplex thermocouple wire, particularly in a production environment. Participants explore various tools and methods for efficiently stripping wire in the context of manufacturing molten aluminum casting equipment.

Discussion Character

  • Technical explanation, Experimental/applied, Debate/contested

Main Points Raised

  • One participant inquires about effective wire strippers for type K duplex thermocouple wire.
  • Another participant suggests the Stripmaster series by Ideal Industries as a potential solution, noting that custom blades may be available for high-volume needs.
  • A proposed workflow for wire stripping includes using a razor knife for jacket splitting and dikes for snipping, along with creating templates for jacket length to improve efficiency.
  • In a production context, powered wire strippers are mentioned as an option, although their effectiveness on duplex wire jackets is questioned.
  • A participant confirms they are contacting Ideal Industries to provide samples of their specific wire for tailored solutions.

Areas of Agreement / Disagreement

Participants generally agree on the need for efficient wire stripping solutions in a production environment, but there are differing opinions on the best tools and methods to achieve this.

Contextual Notes

Participants discuss various tools and methods without resolving the effectiveness of powered strippers for duplex wire jackets or the suitability of specific products.

DSal
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Does anyone here know of a good wire stripper for type K duplex thermocouple wire?
 
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Not specifically but, if you are in a production environment for this, the Stripmaster series by Ideal Industries (https://www.idealind.com) is a place to start (they can make custom blades if the volume justifies it).

If it is a one-time situation like instrumenting a room or a one-of-a-kind-machine, perhaps you can set up the work flow to:

Pull/route all wires
Strip all jackets (razor knife to split, dikes to snip it off)
Strip all conductors

It doesn't take much volume to justify:
1) Making a template for jacket length (even a piece of cardboard cut to length), and
2) Strippers that have a wire stop so you can insert wire to the stop and strip instead of having to make a judgement call on length every time.

Those two tips can easily save 20% to 30% of labor time.

(You may find something with this search:
https://www.google.com/search&hl=en&q=wire+stripper+for+duplex+wire)

Cheers,
Tom
 
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Thanks Tom, yes these would be for a production environment. We are an OEM supplier of molten aluminum casting equipment, and require the use of T/C placement at various locations of our equipment in the melt stream itself. So looking to supply these tools to assist with our customers needing to make and remake these T/C wire junctions in as easy as possibly fashion, instead of just using dikes!
 
OK, since it really is a production environment you might investigate powered wire strippers; their are some that operate the same as an electric pencil sharpener.

They may not work well for the jacket of duplex wire, but could be quite useful for the individual conductors.

You best bet is to contact some manufacturers of wire strippers and ask what ideas (products) they have.

Cheers,
Tom
 
Yes, I have contacted Ideal Industries, and will be sending them samples of the exact wire we use and supply to our customers. Thanks again for your advice!
 
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Likes   Reactions: berkeman, Tom.G and dlgoff

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