Wire strippers for duplex thermocouple wire?

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SUMMARY

The discussion focuses on selecting an appropriate wire stripper for type K duplex thermocouple wire, particularly in a production environment. The Stripmaster series by Ideal Industries is recommended for its capability to create custom blades based on volume needs. For one-time tasks, a workflow involving jacket stripping with a razor knife and using templates for consistent lengths is suggested to improve efficiency. Additionally, powered wire strippers are mentioned as a potential solution for individual conductors, although their effectiveness on duplex wire jackets may vary.

PREREQUISITES
  • Understanding of type K duplex thermocouple wire specifications
  • Familiarity with the Stripmaster series by Ideal Industries
  • Knowledge of wire stripping techniques and tools
  • Experience in production workflow optimization
NEXT STEPS
  • Research powered wire strippers suitable for duplex thermocouple wire
  • Explore custom blade options from Ideal Industries for specific wire types
  • Learn about efficient wire stripping workflows to reduce labor time
  • Investigate other manufacturers of wire strippers for additional product ideas
USEFUL FOR

Production engineers, OEM suppliers of molten aluminum casting equipment, and technicians involved in thermocouple wire junctions will benefit from this discussion.

DSal
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Does anyone here know of a good wire stripper for type K duplex thermocouple wire?
 
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Not specifically but, if you are in a production environment for this, the Stripmaster series by Ideal Industries (https://www.idealind.com) is a place to start (they can make custom blades if the volume justifies it).

If it is a one-time situation like instrumenting a room or a one-of-a-kind-machine, perhaps you can set up the work flow to:

Pull/route all wires
Strip all jackets (razor knife to split, dikes to snip it off)
Strip all conductors

It doesn't take much volume to justify:
1) Making a template for jacket length (even a piece of cardboard cut to length), and
2) Strippers that have a wire stop so you can insert wire to the stop and strip instead of having to make a judgement call on length every time.

Those two tips can easily save 20% to 30% of labor time.

(You may find something with this search:
https://www.google.com/search&hl=en&q=wire+stripper+for+duplex+wire)

Cheers,
Tom
 
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Thanks Tom, yes these would be for a production environment. We are an OEM supplier of molten aluminum casting equipment, and require the use of T/C placement at various locations of our equipment in the melt stream itself. So looking to supply these tools to assist with our customers needing to make and remake these T/C wire junctions in as easy as possibly fashion, instead of just using dikes!
 
OK, since it really is a production environment you might investigate powered wire strippers; their are some that operate the same as an electric pencil sharpener.

They may not work well for the jacket of duplex wire, but could be quite useful for the individual conductors.

You best bet is to contact some manufacturers of wire strippers and ask what ideas (products) they have.

Cheers,
Tom
 
Yes, I have contacted Ideal Industries, and will be sending them samples of the exact wire we use and supply to our customers. Thanks again for your advice!
 
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