What is Steel: Definition and 838 Discussions

Steel is an alloy made up of iron with typically a few tenths of a percent of carbon to improve its strength and fracture resistance compared to iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant need typically an additional 11% chromium. Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, machines, electrical appliances, and weapons. Iron is the base metal of steel. Depending on the temperature, it can take two crystalline forms (allotropic forms): body-centred cubic and face-centred cubic. The interaction of the allotropes of iron with the alloying elements, primarily carbon, gives steel and cast iron their range of unique properties.
In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile, or soft and easily formed. In steel, small amounts of carbon, other elements, and inclusions within the iron act as hardening agents that prevent the movement of dislocations.
The carbon in typical steel alloys may contribute up to 2.14% of its weight. Varying the amount of carbon and many other alloying elements, as well as controlling their chemical and physical makeup in the final steel (either as solute elements, or as precipitated phases), slows the movement of those dislocations that make pure iron ductile, and thus controls and enhances its qualities. These qualities include the hardness, quenching behaviour, need for annealing, tempering behaviour, yield strength, and tensile strength of the resulting steel. The increase in steel's strength compared to pure iron is possible only by reducing iron's ductility.
Steel was produced in bloomery furnaces for thousands of years, but its large-scale, industrial use began only after more efficient production methods were devised in the 17th century, with the introduction of the blast furnace and production of crucible steel. This was followed by the open-hearth furnace and then the Bessemer process in England in the mid-19th
century. With the invention of the Bessemer process, a new era of mass-produced steel began. Mild steel replaced wrought iron. The German states saw major steel prowess over Europe in the 19th century.Further refinements in the process, such as basic oxygen steelmaking (BOS), largely replaced earlier methods by further lowering the cost of production and increasing the quality of the final product. Today, steel is one of the most common man made materials in the world, with more than 1.6 billion tons produced annually. Modern steel is generally identified by various grades defined by assorted standards organisations.

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  1. K

    Building a Steel Square Tube Deck for 10ft Pond Filter Pit

    I am building a new deck - from wood tables I know that my joists need to be 2 x 8 to span the 10 feet of my pond filter pit that is built below the deck. I do not want to give up 8 " of head room while working under the deck - so I am considering steel of some shape or form to use for the...
  2. D

    Angle of twist on web flange steel member

    A 3.5 m long steel member with a W310 x 143 cross- section is subjected to 4.5KNm torque. Knowing that G=77GPa, determine (a) the maximum shearing stress along the line a-a, (b) the maximum shearing stress along the line b-b, (c) the angle of twist...
  3. A

    Steel bar bisected by event horizon

    Hi! There's got to be something wrong with the following method to take photographs of the area inside a supermassive black hole, but I can't figure it out. 1. Lower your spacecraft to just outside the event horizon. 2. Extend a uniform steel bar with cameras embedded in it...
  4. J

    Need information on B4A26 Steel? Can anyone assist?

    I can't find any info on this type of A26.. can anyone help me out? Thanks in advance!
  5. E

    Calculating Tension Required for 4*10^-4m Extension of Steel Wires on a Violin

    Homework Statement The wires on a violin have a cross section of 5.1*10^-7m^2. The wires are put under tension by turning the wooden pegs. The Young Modulus of Steel is 2.0*10^11 Pa. Calculate the tension required to produce an extension of 4*10^-4m. Homework Equations Thats where...
  6. K

    Paris' Law Coefficients for Steel

    I've recently completed a fatigue lab for a CT specimen of steel, and I wanted to compare my computed values of Paris' Law coefficients with previously published data for error analysis. Does anyone know where I can find the values for C and m? Repeated Google searches have born me no fruit. It...
  7. R

    Methods for moving steel blocks

    I need to move a block of steel 1.5 inches vertically, and another piece horizontally 3 inches. I was thinking magnetics. Are hydraulics viable? What else could work?
  8. T

    Buoyancy and Archimedes' Principle of steel

    Homework Statement Because gasoline is less dense than water, drums containing gasoline will float in water. Suppose a 260 L steel drum is completely full of gasoline. What total volume of steel can be used in making the drum if the gasoline-filled drum is to float in fresh water...
  9. S

    Selecting the appropriate carbon steel alloy

    We have an application that requires the building of a mock-up for training firefighters. The mock-up will be steel (plate/sections and approximately 30 feet long and 10 foot high) and will be exposed to a fuel-rich propane fire (probably in the 600ºC or higher range). The duration of the fire...
  10. S

    Solve Rotational Friction Problem with Steel Rod & Balls

    Homework Statement Attached to each end of a thin steel rod of length 1.00 m and mass 6.80 kg is a small ball of mass 1.15 kg. The rod is constrained to rotate in a horizontal plane about a vertical axis through its midpoint. At a certain instant, it is rotating at 43.0 rev/s. Because of...
  11. DaveC426913

    Stainless Steel odour-removal bar

    A soap bar made of stainless steel. You wash your hands with it under running water. 1] Do they have a scientific basis? 2] Do they work? http://www.kaboodle.com/reviews/rub-away-odor-bar
  12. B

    Calc Push Force Req'd to Move 13g Steel Block on Steel Table

    How much work must you do to push a 13g block of steel across a steel table(coefficent of friction=.6) at a steady speed of 1.2 for 8.8 ? I know that Work=Force*Distance i know what the D is but i don't know how to calculate the force. i tried F=MA and got Fnet= Force pushed...
  13. L

    Thickness or Ga. of Stainless steel water tank?

    How do you calculate the thickness or gauge of a given metal (304 Stainless Steel for example) for a 36" dia. round, vertical cylinder water holding tank? If filled say the tank would be 25-30 feet tall. No physical pressure (pumps or vacuum) on this vessel (vented to atmosphere). Flat...
  14. D

    Calculating max load of square tube (steel)

    I'm trying to calculate the max load of a rack made of 3X3X1/4 steel tube. It is 8ft long and 4ft wide. I just want to calculate the max load (distributed load) in bending (prob for just the 8ft sides) and also in compression for the legs. i can't find the right formulas. can anyone help? so...
  15. B

    Formula for Complex Phase Steel

    I hope I don't get in trouble, but I posted this in the basic physics and it occurred to be that it is not basic and would fit better here :) Homework Statement Treatment lasts 15 hours. Oven starts at 300 degrees Oven ends at 100 degrees Max temperature: 500 Min temperature: 50...
  16. G

    How to roll AISI 304 Stainless Steel

    We were asked in our Manufacturing Processes class to design a process for the manufacture of AISI 304 stainless steel sheet. Starting with hot rolled sheet 9 gauge (U.S.G.) in thickness and 32” wide. The final product is required to be 30 gauge (U.S.G.) in thickness and 32”. Our design needs...
  17. I

    Shear stress distribution in triangular steel profile

    For my job I have to calculate the maximum shear stress in a triangular thin wall steel beam. I know how to calculate this for a retangular shape. The general formula is: tau=Vy*Sza/(b*Iz) with: tau= shear stress Vy=force Sza = statistical moment b= width Iz = moment of Inertia I...
  18. G

    How thick should stainless steel be to increase magnet strength?

    Why does the magnetic field increase significantly when stainless steel is placed behind a magnet? "B (flux density): This is the measurement (in Gauss or Tesla) you get when you use a gaussmeter at the surface of a magnet. The reading is completely dependant on the distance from the surface...
  19. V

    Fatigue Properties of Chinese steel

    Hi everyone, I just joined and was wondering if anyone could help me in finding the cyclic fatigue properties of Chinese steel, specifically 30Mn2? I need to perform a fatigue life analysis on a Chinese truck spindle, but cannot find the properties anywhere. I have tried to match the chemical...
  20. F

    Torsion in hollow rectangular steel tube

    A horizontal hollow rectangular mild steel tube 30mm x 50mm with 4mm wall thickness and 350mm long, which is part of a frame has 2 lengths of studding 300mm long , 180mm apart and equidistant from the ends, welded to the 50mm face of the tube. A total perpendicular load of 400Kgs is...
  21. O

    Impulse steel ball falling on steel slab

    Homework Statement mass of steel ball = 40g = .04 kg h1 = 2.00 m h2 = 1.60 m A steel ball is dropped from height of 2.00 m onto horizontal steel slab, rebounds to height of 1.60m. Calculate impulse of ball during impact. Homework Equations impulse J = F*dt J = P2 - P1 I tried...
  22. B

    Heat loss of a steel steam pipe

    I have a heat transfer question, I work in a plant and am doing a re-insulation project. If an unexposed steel steam pipe (k=47) of diameter 10 inches, maintains an internal temperature of 460F and is exposed to ambient air (70F) flowing at 5 mph across the pipe. Determine the heat loss per unit...
  23. U

    Magnetize a steel wire by rubbing against your head. (BS or ~BS)

    Who can help me call BS on the physics of something I just watched on TV. Ok let me clarify that statement, of course 90% + of what's on TV is BS but this particular show is a documentary style that so far seemed reasonably well grounded in fact (though at times somewhat contrived). The show...
  24. D

    What Is the Best Tool Steel for a High-Stress Cam Driver Component?

    I am designing a component (Cam Driver) that has 2 features. One feature that acts as a cam, it slides against another component with heavy surface stress to move the other component. The 2nd feature of this Cam Driver is a threaded rod that mates with a piston in a pneumatic cylinder, thus...
  25. M

    Rotating steel wire with bead on it

    Homework Statement A small bead with a mass of 100 g slides without friction along a rotating semicircular steel wire, where the semicircle has radius 10cm. The steel wire rotates about a vertical axis at a rate of 2 revolutions per second. Find the positions at which the bead will be...
  26. M

    Which one is more elastic: steel or rubber. and why?

    Hi, I want to know that which one is more elastic: steel or rubber. and why?
  27. F

    Determine the thickness of steel plate (based on S275 steel)

    Hi I needed to design for a steel plate of S275 steel (275 N/mm2) that will resist a tensile force = 2 x 65 kN = 130 kN. The steel plate must not bend due to this tensile force = 130 kN. And I need to determine the minimum steel plate thickness that will resist the bending (due to the...
  28. H

    Thermal Expansion of Aluminium Sleeve over Steel shaft

    Homework Statement An aluminium sleeve of internal diameter 4.000cm at 10 degrees Celsius is heated and slipped over a steel rod of diameter 4.040cm (at 10 degrees Celsius. When the aluminium sleeve and steel rod return to room temp they are impossible to separate. Assume that the...
  29. F

    Heat Conduction through Carbon Steel Pipe

    I am not sure how to approach this problem. If you have a carbon steel pipe that is being heated on one end at a constant temperature of 1500C. Can you figure out how much distance in pipe will it require before it cools to 790C? The thermal conductivity of Carbon steel is 54 W/mk. Another...
  30. G

    Alternative to carbon steel for pipe manufacture?

    I am doing research into an internal corrosion/erosion problem on a methanol pipework processing line. The pipe is made out of carbon steel and I am looking at replacing it with a duplex steel like Inconel 625 or HASTELLOY. Does anyone know how I could go about working out the costs involved so...
  31. M

    What is the static COF for rubber on steel?

    Hello all, im trying to find some data for the static COF for rubber on steel. I have been looking hard but can only find info for rubber on concrete and other non metals. I am doing the initial sums for a combat robot I am designing, but want to get the figures sorted out before i spend...
  32. S

    Steel Frame Analysis (suffer torsion)

    Hi every one. As Steel Frame Manuel mostly discribe the force analysis in vertical loading, I wonder how can i solve the following case, a member that suffer torison. Is there any reference book you might suggest me to read ,too? Thanks for your kind help. The attached are the cases...
  33. M

    Steel ball floating due to surface tension?

    Hey! Been doi some coursework from a text but can't seem to find any solutions so don't know if I am even remotely close to the right answer. Q. A steel ball can float on water due to the surface tension effect. a) Determine the maximum diameter of a steel ball that would float on water...
  34. D

    Bearing steel that can absorb shocks

    does anybody know of bearing steel that can absorb shocks , and could you help me with its composition and its physical properties like tensile strength, specific gravity, malleability , etc regds
  35. D

    Magnetostrictive properties of steel

    Hi, I'm looking for the magnetostrictive properties of bright mild steel (C = 0.15). I'm especially interested in its elongation vs magnetic field strength curve. I've been looking everywhere and can't seem to find any data. Currently I'm busy with my engineering thesis on pulse-echo...
  36. C

    Structures & Materials - Cranes and Steel Cable

    Homework Statement A crane consists of a crane arm which is held in place and moved by strong steel cables. The crane arm is a truss structure, which is a rigid framework of quite thin steel beams welded together, forming many triangles. The cables are made of steel and they are not one...
  37. L

    Arragnement of atoms inside a steel

    How are atoms inside a steel arranged? Ussually we can get the data about the mass share of different elements of steel and the lattice type. But the lattice only tells us where an atom is situated, not the type of the atom. Can we tell anything about the type of the atom at a certain...
  38. A

    Building small hot rolling steel mill

    Hi everyone I work for a very small company, which produces steel products. Predominately from one particular hot rolled steel profile. (1040 grade) We currently subcontract our hot rolling to small chinese operators :( I know... At this stage our volumes are not large enough to warrant...
  39. H

    What size square mild steel pipe will support load

    Can anyone please help me with a question re the minimum size square steel pipe needed to bear a load. I loved physics but never took mechanical engineering. I am rigging a winch to one end of a pipe to lift a static load (holding up a gangway temporarily to repair). The gangway weighs around...
  40. L

    Steel floating in mercury problem

    Homework Statement A 17.85 cm diameter, 32.4 cm tall steel cylinder (ρsteel=7900 kg/m3) floats in mercury. The axis of the cylinder is perpendicular to the surface. What length of steel is above the surface? Homework Equations vsub/vobj=(ro)obj/(ro)liquid The Attempt at a SolutionA...
  41. R

    Structural steel evaluation

    I have a removable gooseneck semi-trailer (RGN) I am going to stiffen it to hold a higher capacity. 30 ton to 45 ton. This hauls large equipment. (yellow iron) I know from experience what to use and how to do it. Is there some one here that can do the calculations and make a drawing of the...
  42. P

    Bh loop of steel at various ferquencies

    HI I am a research student working on high frequency behaviour of inductive couplers. I am looking for BH loops of steel from various frequencies (dc-1MHz) range. Can anybody provide this data ? Thanks in advance Faisal
  43. P

    Carbon content in steel and corrosion

    I have two questions about carbon steel. How does the carbon content of steel effect the rate of corrosion? Apart from providing strength to the steel, how does carbon effect the properties of steel?
  44. M

    Calculating Shear Stress in a Steel Drum

    Homework Statement A steel drum contains oil with a density of 0.712 and is standing on one of its ends. It has a diameter of 66cm and its height is 1.98m. The plate it is rolled from is 1.2mm thick and has an E=200GPa. It also has an ultimate strength of 510MPa. Homework Equations...
  45. J

    Measuring Void Volume in a 1-L Cylinder of Steel Beads

    A one liter cylinder is filled with 0.1 mm steel beads and the void volume is measured. A one liter cylinder is filled with 1 mm steel beads and the void volume is measured. A one liter cylinder is filled with 10 mm steel beads and the void volume is measured. Which bead size has the greatest...
  46. S

    ASTM A997 structural steel properties

    Is there any way I can find out the properties [without having access to the beam itself] of the ASTM A997 beam without subscribing to ASTM? Specifically what I am interested in is the weight per foot. Thanks in advance for any help.
  47. J

    Design of Steel Bar Column <1sq, 6' Long; 30k psi Stress Limit

    a steel bar 1 " sauare 6 ' long is to be used as a column.ends are free to rotate put may not be displaced stress is limited to 30,000 psi. i believe my teacher expect conform code AISC.
  48. A

    Calculating Tension of Steel Wire in Piano to Tune to Middle C

    Homework Statement A steel wire in a piano has a length of 56.8 cm and a mass of 5.0 g. To what tension must this wire be stretched in order that the fundamental vibration correspond to the note of middle C (f = 261.6 Hz)? Homework Equations u*(f2L)^2 = F The Attempt at a...
  49. S

    Relationship between d.c. volts and electrolysis in steel

    We use a 10v a.c. signal through to a small steel sensor (SMO 254) in wastewater - and the control device looks for a conductive path to ground to determine that the level of liquid is over the sensor. We don't use d.c. because of the electrolysis effect - but the circuit we use could have a...
  50. T

    How Does the Weight of Stainless Steel Change in Sea Water?

    I have a bolt (13 kg) of stainless steel (1650 cm``). How much will this weight in sea water? Thank you in advance!
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