What is Steel: Definition and 838 Discussions

Steel is an alloy made up of iron with typically a few tenths of a percent of carbon to improve its strength and fracture resistance compared to iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant need typically an additional 11% chromium. Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, machines, electrical appliances, and weapons. Iron is the base metal of steel. Depending on the temperature, it can take two crystalline forms (allotropic forms): body-centred cubic and face-centred cubic. The interaction of the allotropes of iron with the alloying elements, primarily carbon, gives steel and cast iron their range of unique properties.
In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile, or soft and easily formed. In steel, small amounts of carbon, other elements, and inclusions within the iron act as hardening agents that prevent the movement of dislocations.
The carbon in typical steel alloys may contribute up to 2.14% of its weight. Varying the amount of carbon and many other alloying elements, as well as controlling their chemical and physical makeup in the final steel (either as solute elements, or as precipitated phases), slows the movement of those dislocations that make pure iron ductile, and thus controls and enhances its qualities. These qualities include the hardness, quenching behaviour, need for annealing, tempering behaviour, yield strength, and tensile strength of the resulting steel. The increase in steel's strength compared to pure iron is possible only by reducing iron's ductility.
Steel was produced in bloomery furnaces for thousands of years, but its large-scale, industrial use began only after more efficient production methods were devised in the 17th century, with the introduction of the blast furnace and production of crucible steel. This was followed by the open-hearth furnace and then the Bessemer process in England in the mid-19th
century. With the invention of the Bessemer process, a new era of mass-produced steel began. Mild steel replaced wrought iron. The German states saw major steel prowess over Europe in the 19th century.Further refinements in the process, such as basic oxygen steelmaking (BOS), largely replaced earlier methods by further lowering the cost of production and increasing the quality of the final product. Today, steel is one of the most common man made materials in the world, with more than 1.6 billion tons produced annually. Modern steel is generally identified by various grades defined by assorted standards organisations.

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  1. K

    Could heating stainless steel release any harmful materials?

    Today, I turned on an electric kettle for heating up some water, then I going to did something else. Since the cover of the kettle was lost, it didn't automatically stop when boils, and I forgot to turn off the kettle when boiled, then all the water vaporized at last and the kettle stopped...
  2. G

    APDL Programming buckling FEA C Section Cold Formed Steel

    Hi, I am facing issues with my program. Listed below. This is form my masters project. Also in what way can I connect the filleted surfaces shown in fig by a weld or just load or stress transfer connection. fini /clear /title,C160T2B70-1L /prep7 et,1,shell181 r,1,2 mp,ex,1,1.85e5...
  3. L

    Scrap Steel Refining: Separating Metals for New Steel

    A lot of scrap steel is recycled to make new steel. But how is this scrap steel refined? Recycled scrap must be a mixture of various types of steel with each type containing different amounts of manganese, vanadium, chromium, etc. How are these other metals separated from the scrap melt so...
  4. prashantakerkar

    Aquarium fish tank: Glass material alternatives

    Can there be alternative materials for Aquarium fish tank instead of glass? Example : Stainless steel, Aluminium Plastic, Concrete etc If yes, which materials can be evaluated?
  5. morrobay

    Opinions On This 50m Steel Span Bridge Without Supports

    The bridge sections in photo are being welded / bolted ? together on site. Is this going to be structurally strong enough for a pedestrian bridge ?
  6. Awningguru

    Strength of Schedule 40 steel pipe

    Help I manufacture and install shade sails, typically using sched 40 steel pipe as the posts on the corners. Most pipe information displays the strength from pressure from the inside, but my real world application is to take a pipe, let's say 14' long, dig a 4' x 16" hole, and bury the pipe...
  7. G

    Wood/Glass/Metal Soldering Steel Shotgun Top Rib: Tips Before Spot Welding

    ... Shotgun top rib back on to barrels. I’ve sanded it bright, degreased and fluxed with RMA flux. The 50/50 tin/lead solder just won’t run into the joint, no matter how hot I get the steel. Any tips before I spot weld it?
  8. T

    Speed of sound in steel vs air

    I saw on a web page a video of tiny Agnes Scott College vs Princeton University from 1966 on GE College Bowl.Agnes Scott won (!), but one of the questions that both schools got wrong was asked by the moderator: The speed of sound in air is about 1,100 feet/sec. The speed of sound in steel is...
  9. I

    Question about A36 steel strength

    If I have 1/4"T x 12"W x 60"L a36 steel how much weight will it hold in the center before it deforms?
  10. E

    Find the length of a roll of GI steel sheet given its weight

    Homework Statement I have a roll of galvanized iron sheet steel. Its width is 19mm and thickness 0.25mm Density 7850 kg/m^3 Weight of the roll is 75kg I want to find how long would be the roll if its unwound. Homework Equations Density D = M / V Length L = V / A Area A = Width * Thickness The...
  11. C

    Steel support frame for a freestanding loft

    Hello everyone, I'm trying to design and build a steel support frame for a freestanding loft of sorts. I'm in the process of building a recording studio with acoustically isolated rooms within a big room. This requires freestanding structures decoupled from everything but the floor. Normally you...
  12. Quentin_alex

    Discontinuous yielding in a low alloy steel

    What could prevent the discontinuous yield (upper and lower) points during a tensile test on a low alloy steel A706 grade? Thanks.
  13. M

    A thin steel plate is in the shape of a half circle

    Homework Statement The half thin steel plate has a radius of 4 meters and a surface density of (3+r) kg/m^2, where r is the radial distance from the origin. Using calculus, find: A. its area B. its mass C. Its center of mass with respect to the origin shown, D. It's rotational inertia about the...
  14. T

    What percentage of carbon produces the strongest plain carbon steel

    Homework Statement [/B] (a) What percentage of carbon produces the strongest plain carbon steel? The Attempt at a Solution I've been posed with the above question and it has lead to some confusion. What is meant by 'strongest'. The question seems to leave open to interpretation what the...
  15. caters

    Difference between cast iron and high carbon steel?

    I don't understand the difference between cast iron and high carbon steel. They both are an iron-carbon alloy and they both have a high amount of carbon within the iron metal. Both will oxidize at the same rate without a coating to protect the metal. Stainless steel will oxidize, it just takes...
  16. S

    Sanity check on falling steel ball in water

    Homework Statement What is the speed of a 5 mm steel ball falling through water at 10 C[/B] Viscosity of water: 1.3059 * 10-3 Pa*s (Various online sources) Homework Equations Laminar flow: Vt = gd2 (ρp - ρm)/18μ Vt = terminal velocity g = gravity (10m/s2) d = diameter of ball ρp =...
  17. JAG-E

    Steel hardness vs yield or ultimate strength?

    I have found sources that state hardness can't be correlated to yield strength, but only to ultimate strength. Other sources state the opposite. Yet other sources claim you can do both with different equations. Can someone direct me to a source that addresses my question, or addresses the...
  18. Justin Bishop

    Misc. Safe Pull-up Bar Span for 124" - Advice?

    Hello smart physicists! I'm hoping to run a span of 124" for a pull up bar, with a support in the middle at the 62" point (so 3 supports total). I'm using the Rogue P-5V Pull-Up Bar Brackets (https://www.roguefitness.com/rogue-p-5v-garage-pullup-system). The brackets call for a tube with a...
  19. isukatphysics69

    Find tensions of ropes that are attatched to a steel beem?

    Homework Statement The 1050kg steel beam below is supported by two ropes. Find tension of rope 1 Find tension of rope 2 Homework Equations fnet = m*a The Attempt at a Solution attatched picture with attempt not sure what on Earth i am doing wrong here. .
  20. P

    Understanding Steel Strength: How Does Steel Fail?

    I have a question about the nature of steel. As I understand it to measure the bending strength of a rod of steel there is the yield strength and the tensile strength. On a plotted line for the elastic modulus there is the elastic part to start. Anywhere on this part of the graph a load can be...
  21. O

    Inserting a steel rod into a current-carrying copper pipe

    << Mentor Note -- thread moved from the technical forums, so no Homework Template is shown >> The situation is as follows: Current I flows along the axis of the copper pipe. From Ampere's law, the magnetic field inside the pipe is zero and is equal to μ0*I/(2π*r) outside the pipe. Now, an...
  22. P

    Stainless steel friction / galling

    Hi, I’m looking for some advice on materials. In the picture A, B and C are stainless steel. Pressure is applied at B rotating D in the socket and raising A. D needs to be as strong as possible to resist the load but I’m concerned about D rubbing against C as there is no lubrication. I can't...
  23. B

    Archimedes Principle and steel bar question

    Homework Statement Can someone tell me if i have done this correct please? A steel bar of length 0.6m and diameter 70mm is suspended from a chain and lowered into a tank of liquid whose relative density is 0.9. Determine the tension in the chain when the bar is fully immersed. The density of...
  24. P

    Study of effects of temperature on steel drilling performance

    When drilling a thick peace of steel I noticed the drill bit would cut through much faster when it was cool. The difference was minutes versus seconds! Is this a known phenomena in machining or was my drill bit simply contaminated with something or maybe other factors played a role? I've heard...
  25. Wookbert

    Holding down steel plate w/ multiple magnets: Does orientati

    The picture below shows an image of a bed from a 3d printer, which I intend to equip with an array of 15 x 3 mm Neodym magnets to hold down a steel plate. The steel plate itself is not and can not be equipped with magnets. Theres a heated aluminium bed between magnets and steel plate and the...
  26. M

    Could you help check does the steel weight formula?

    Homework Statement I want to check steel weight with formula, and I find it via google. Homework Equations Here is it: https://machinemfg.com/steel-weight-calculation-formula/ The Attempt at a Solution Hope you guys to help me check does above formula is correct. Many thanks in advance.
  27. B

    Spring Steel Metal Strip in Eyeglasses question

    Hello.. (see 3 colored pictures below to illustrate the question) I have a pair of eyeglasses with screwless spring hinges that uses spring steel metal strip (see full pictures below). I’d like to understand something about it. When the temples are fully opened.. the spring metal strip are in...
  28. F

    Prestressed concrete - tension in steel cables

    Hello Everyone, I was learning about prestressed concrete and how it works. Concrete is very strong under compression but weak under tension. In the case of prestressed concrete, the steel bars are pulled and become elongated. How much do the steel bars elongate when they are pulled? The...
  29. J

    B Does someone weigh more on a steel ship?

    Say you were on a steel ship, standing on very thick steel. Would you technically weigh more? Would the gravity pull you down more?
  30. D

    I An aluminum cylinder with a steel wire attached

    Hi! So when this system gets heated, how does the wire expand if it is bent like that? Would it expand horizontally or vertically? Also, when calculating the stress for the wire, I know that I use the thermal expansion equation for dL of steel, but other people said that you have to also...
  31. G

    Calculate factor of safely on a steel bar

    Homework Statement Calculate stress, strain, ∆l, factor of safety Diameter=10cm Length=10m Load=600N E=2256Gpa Elastic limit=518Mpa Homework EquationsThe Attempt at a Solution Area=.7854x(.10^2) Stress=load/area , 600N/.007854m^2 = 76.4Kpa E = stress/strain , 2256x10^9Pa =...
  32. C

    Calculating amount of sag and tension for 1/8 steel cable

    Thanks for reading, hopefully I am posting my first question in the correct area of the forum! I will list as many details as I have in hopes that someone will know how to calculate the amount of sag I will have and tension/force there will be. I am suspending a 1/8 steel cable horizontally...
  33. T

    If a steel ball were to fall, how far away would it land

    Hello! Imagine you drop a steel ball of weight x from a variable height y. the ball hits a steel ramp on the ground which is at 45 degree's I would like to know how I could work out how far away the ball will land. I have had a good look around for this however the closest thing I can find...
  34. M

    Steel Vibration Synthesizer: Crafting Musical Shapes

    Homework Statement Hello there, I thought a fully analog , cutting vibrational shapes on steel plate and hit to each shape by fingers and produce whichever sine , square , triangle vibration you want and filter of those collections of vibrations by another steel cut shape and make a synthesizer...
  35. abilolado

    I Force on Steel Bar Inside Solenoid

    Hello all. Me and some friends are building a coil cannon, and we've been doing some calculations [I know its unecessary but... well, we're physicists! (well, physics students...)]. But we got stuck. How to calculate the force acting on a steel bar (or some other ferromagnetic material, maybe...
  36. K

    Speed of sound in steel dependance on temperature

    Hello, Nice easy question for you all today: I would like to know how the speed of sound in steel varies with temperature. A google search didnt reveal a great deal, so if a physicist could confirm the relationship, that would be much appreciated. I know that: v = √shear modulus/density...
  37. A

    What composition of steel pipe should I use

    Hello, I work in a apparel manufacturing warehouse and I'm planning to upgrade the Jacket Hanger Racks to a rotatable conveyor. So I want to insert new Steel Pipes for hanging the Jackets which will rotate. So, the length of the pipe is 370 cms / 12' 2", and the weight it will be holding is...
  38. N

    My dilema in proving a theory (bending a steel tube)

    Hey everyone ! I am trying to learn how to mathematically prove that a steel tube (with wall thickness of ~ 1mm and external diameter of ~ 15 mm) will have ... At any point along its length, the shaft must : 1) bend in such a way that the deflection is the same regardless of how the shaft is...
  39. Hiero

    B Poisson's ratio, steel rod for example

    Steel has a "Poisson ratio" μ of 0.29 (in my book of problems at least). Am I understanding the meaning of this ratio correctly: if a steel cylinder is stretched along its symmetry axis by a factor p (something like 1.01 or 0.99) then the radius will change by a factor 1-μ(p-1)? [So then the...
  40. Noisy Rhysling

    Specifications for elephant-resistant steel poles

    Reposted to help a guy out... Specifications for elephant-resistant steel poles http://www.skepticforum.com/viewtopic.php?p=584279#p584279by Williamhdc » Tue Jun 20, 2017 5:17 am This is probably simple for an engineer, but I’m a zoologist and analytical chemist and so I would rather ask those...
  41. I

    Support reactions of a rigid, rectangular steel frame

    Homework Statement Solve for support reactions of a rigid, rectangular steel frame sitting on rubber pads at the four corners (See attached), when a shear force and a moment is applied at some point on the frame. All the known variables are shown in black while the unknown are in red. It is a...
  42. T

    Magnetic alignment of steel question

    Hi, I have a question about steel, for instance, silicon steel used in magnetic cores. I was wondering about how Iron magnetises: can you align the grains/domains and heat treat it [or anything], so that it responds differently to flux one way then the other direction? For example, say you...
  43. pHartless

    Strength of square steel tube

    I have a problem to do with my project in college. I'm creating a hanging fire pit, basically made of 3 lengths of square steel bar connected to a plate at the top and on hinges. The 3 legs of the frame move in slots and when in the open position would be at 45 degrees. The actual fire pit is...
  44. DevonZA

    Tensile stress in perforated steel plate

    Homework Statement Two lengths of steel plate 100mm wide and 15mm thick are riveted together by a single 18mm diameter rivet. If the joint carries a tensile load of 8kN calculate: a) The shear stress in the rivet b) The tensile stress in the perforated plate Homework Equations stress = force...
  45. S

    Automotive Why is carbon fiber safer than steel for the cars?

    Not just for carbon fiber vs steel, I went to a seminar and heard that the team was researching how to make the steel sheets used for car making to be 'stronger', so that, a car can be safer using their material. Then, when I asked what does it actually mean when they say their improved steel...
  46. L

    Cooling Steel Die for Contact Cooling of Aluminium - Advice Needed

    Hi, I am designing a system to cool aluminium through contact cooling. I have a steel die with 9x 20mm diameter cooling chambers. Water is pumped through the chambers which cools the steel die and hopefully the aluminium sitting on top of it. I am looking to find the temperature of the...
  47. J

    Calculating stress and deflection in steel plate

    Hiya, I'm been calculating stress and deflection in rectangle steel plate, I've been using two methods to see if I get the same results but i get different results. I want to confirm the methods I'm using and if I'm using them correctly. I have attached photos of my calculations, any...
  48. A

    Compression/Tension in Steel I Beams

    Homework Statement Why is a steel beam shaped in the form of the letter "I" still strong enough to bear a load? 1) Its compression area is located on the top of the I beam. 2) Its tension area is located on the top of the I beam. 3) Its neutral area is located on the top of the I beam. 4) Its...
  49. B

    Differences Between Ordinary and Steel Epoxy Adhesives for Steel Materials

    how is ordinary epoxy (A + B) adhesive differed to steel epoxy (A + B) adhesive in so far as steel is concerned?
  50. Scienceklutz

    Vinegar and Steel Wool Question

    Hello. In my science class we had fun with steel wool and vinegar. So just for kicks I left the remains in a closed jar and shook it up every few days or so. Its been around 6 months and today I opened it just to see what was in there since the entire jar was pitch black. Inside was a dark...
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