2-switch forward converter -- transformer reset question

In summary, the synchronous rectifiers must be turned on at the right time in order to reset the transformer.
  • #1
PMASwork
20
1
Switching power converter question (FYI, this is a 2-switch forward with synchronous rectifiers on the secondary). Switching at 200kHz.

The transformer stores & transfers energy during the on state (the "D" state), and then must be reset during the off state ("1-D" state).

The primary voltage of the converter can be as high as 330V, so the primary FETs - even ones with a relatively low COSS - will, at this frequency, have a non-negligible slope to their VDS turnon & turnoff; thus the timing of the synchronous rectifiers must take into account the reality of the lack of near-instantaneous turn on/off of the primary FETs.

Recall that the output inductor is carrying AC currents, and if the DC level of the output current is low enough, some of the AC current in the inductor will be <0A ("second quadrant"). The synch FETs have to have a (small) time during the 1-D state when they are both on, in order to provide a path for these possible second quadrant currents (otherwise the output inductor current would have no where to go, and the switch node would then see a large, uncontrolled voltage spike). But this also has the effect of shorting the secondary side of the transformer, which isn't necessarily an issue during the 1-D state.

Now, the way you guarantee that the transformer resets is to make sure there are an equal amount of volt*seconds applied to the transformer in both the D and 1-D states.

So, here's the question: If the transformer is not completely reset before the small time during the 1-D state when the synchronous FETs simultaneously conduct, how can I convince myself that I am resetting the transformer?

From one point of view, you'd think that the short (well, two RDSon in series) on the secondary would reset the transformer for sure... but given that the transformer is inductive itself, its current can't instantaneously change from it's pre-short current to the short current... yet both of these currents are flowing in the same direction, so I think the polarity of the transformer secondary can't change during this event.

Any ideas?

Thanks. :)
 
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  • #2
Hmmm... a PSPICE run indicates I do not have volt*second balance in this case. This makes me think that the overlap in synchronous rectifier on times must occur during the "dead time" of the 1-D state, between the time when the transformer resets and the 1-D state ends.
 

1. What is a 2-switch forward converter?

A 2-switch forward converter is a type of power converter used to convert one voltage level to another. It uses two switches, typically MOSFETs, to control the flow of energy from the input to the output. This type of converter is commonly used in electronic devices such as computers and televisions.

2. How does a 2-switch forward converter work?

A 2-switch forward converter works by using two switches (MOSFETs) to control the flow of energy from the input to the output. The input voltage is first converted to a high-frequency AC signal, which is then passed through a transformer to increase or decrease the voltage level. The output voltage is then rectified and filtered to produce a smooth DC output.

3. What is the purpose of a transformer in a 2-switch forward converter?

The transformer in a 2-switch forward converter is used to increase or decrease the voltage level. This is necessary because the input voltage may not match the desired output voltage. The transformer also helps to isolate the input and output circuits, ensuring safety and preventing electrical interference.

4. Why is a transformer reset necessary in a 2-switch forward converter?

A transformer reset is necessary in a 2-switch forward converter to prevent the transformer from saturating. When the transformer saturates, it can no longer increase or decrease the voltage effectively, leading to a loss of regulation and potential damage to the converter. Resetting the transformer helps to prevent this from happening.

5. What are the benefits of using a 2-switch forward converter?

Some of the benefits of using a 2-switch forward converter include high efficiency, compact size, and low cost. It also has a wide input voltage range and can handle high power levels. Additionally, the use of two switches allows for better control and regulation of the output voltage compared to other types of power converters.

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