Some questions on transformers, coils, and short circuits.

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Discussion Overview

The discussion revolves around the wiring and testing of a transformer designed to step down mains voltage (240VAC). Participants explore issues related to inductance, fuse behavior, and safety concerns when working with electrical components, particularly in the context of a potentially hazardous setup.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Safety-related

Main Points Raised

  • One participant describes an incident where a transformer coil was tested outside of its core, resulting in a blown fuse and overheating, raising questions about the cause of the fuse failure.
  • Another participant emphasizes the importance of understanding inductance and questions the effectiveness of the coil without a core, suggesting that it cannot generate sufficient flux to oppose line voltage.
  • A different participant concurs with the previous point, stating that the setup effectively created a short circuit due to the lack of a core.
  • One participant suggests wiring an incandescent lamp in series with the coil to limit current and observes that the lamp's brightness would indicate changes when the core is inserted.
  • Another participant provides a detailed inquiry into the characteristics of the fuses involved, questioning their specifications and physical condition to understand why one blew instead of the other.
  • A later reply warns that the original poster may lack the necessary experience to safely undertake the project, suggesting the need for in-person guidance.

Areas of Agreement / Disagreement

Participants generally agree on the importance of understanding inductance and the implications of using a coil without a core. However, there is no consensus on the specific reasons for the fuse behavior, and the discussion remains unresolved regarding the safety of the original poster's project.

Contextual Notes

Participants express uncertainty about the characteristics of the fuses and the implications of their physical state. There is also a lack of clarity regarding the safety of the original poster's approach to wiring the transformer.

Who May Find This Useful

Individuals interested in electrical engineering, transformer design, and safety practices in electrical work may find this discussion relevant.

Reallyfat
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Hi, I'm trying to wire a transformer which steps my mains voltage (240VAC) down. I just finished wiring the the primary to the plug, and thought I should test my connections by plugging it in. The coil was not inside the core or near the secondary, it was just lying on a piece of paper.
I plugged it into an extension cord and then switched it on. Immediately, I heard the familiar mains hum coming from the coil, but I noticed its connection with the live wire sparking and switched it off within a second.
I removed the plug from the extension and tried to switch it on again, which did not work. Upon further inspection, I found that the fuse had blown and I replaced it. I also touched the coil and found it was rather hot.
My questions are the following:
  1. Firstly, why did the fuse on the extension cord blow, and not that of the plug which the coil was connected to? They were both 13A Bussmann fuses. If it makes any difference, the extension cord also had two chargers connected to it (Both of which are fine, by the way).
  2. Second, how do I know this won't happen again if I place the coil in the transformer with the secondary (which will still be disconnected)? It seems to me that the coil is causing a short circuit now, but what's going to stop it from doing that if I place it into the transformer?
Any help would be greatly appreciated.
 
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You seem to be ignoring fundamentals of inductance.
That's not unusual, it is not well taught .

Inductance is flux linkages per amp, nΦ/I

Coil lying of the floor?
With no iron core, how can it possibly make enough flux to oppose line voltage?
It takes a lot of amp-turns to push flux through air.
 
Yeah, what Jim said.

Basically what you've done is run a wire (a short circuit) from one terminal to the other. A bunch of turns is almost irrelevant with no core.
 
Thanks, I haven't learned this at all, actually. That should explain why it won't do the same thing if I put it in a core. Do you know why the fuse on the extension plug blew, rather than the one on the coil plug?
 
Wire an incandescent lamp in series with your coil to limit the current.
Then insert your core and watch the lamp dim.
Note it really dims when you get rid of any air gap in the core.

Then search on "Magnetic Circuit"
and learn what are
permeability
MMF (amp-turn) (Oersted)
Flux (Weber) ( Maxwell)
Flux Density(Tesla) (Gauss)

old jim
 
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Reallyfat said:
Do you know why the fuse on the extension plug blew, rather than the one on the coil plug? They were both 13A Bussmann fuses.

Fuses in series - first one to melt wins the race.
Let's play 20 questions -
Are they the same part number ?
Are they glass fuses?
Can you see the elements?
Is the blown one only melted in middle and sagged from heat?
Or is it completely vaporized and left black inside the glass?
Is the not-blown one sagged from heat as if it only barely lost the race?
What's its resistance? How many milli-ohms does it read?
How many milli-ohms does a new one read ?
If they're not glass so you can't see inside, can you cut them open and look ?

Here's some Bussman ferrule fuses
as you see they come fast acting, time delay, dual element, very fast acting,...
http://www.cooperindustries.com/content/public/en/bussmann/electronics/products/bussmann-circuit-protection/fuses_and_accessories/ferrule_fuses/quarter-inch-fuses.html
each with its own melting characteristic.

Good time to study up on 'Fuseology"

old jim
 
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Thread closed for Moderation...
 
Reallyfat said:
Thanks, I haven't learned this at all, actually. That should explain why it won't do the same thing if I put it in a core. Do you know why the fuse on the extension plug blew, rather than the one on the coil plug?
Sorry, you do not have the experience to be doing this project with only help from the Internet. This thread will stay closed as a dangerous discussion, Please find an experienced local person near you who can tutor you in person on dangerous projects like this.
 

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