Air Core Transformer design help

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SUMMARY

The discussion centers on designing a 400W power amplifier operating between 10MHz to 15MHz, utilizing isolation and step-up transformers. The user has successfully implemented 1:1 isolation transformers and 4:1 step-up toroidal transformers, but identifies the toroidal transformers as a limiting factor in performance. The user proposes replacing these with air core transformers to achieve the necessary step-up at the desired frequency range. Research indicates that air core transformers can function effectively within this frequency range, prompting a request for design assistance.

PREREQUISITES
  • Understanding of transformer types, specifically isolation and step-up transformers.
  • Familiarity with air core transformer design principles.
  • Knowledge of frequency response in power amplifier circuits.
  • Experience with winding techniques using 16awg magnetic copper wire.
NEXT STEPS
  • Research air core transformer design specifications for 10MHz to 15MHz applications.
  • Explore inductance calculations using the provided air core inductor calculator.
  • Investigate alternative materials and winding techniques for improved transformer performance.
  • Review related discussions on Physics Forums for additional insights and design strategies.
USEFUL FOR

Electrical engineers, audio amplifier designers, and hobbyists interested in high-frequency transformer applications will benefit from this discussion.

tyler1215
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I am building a 400W power amplifier that is designed to work between 10MHz to 15MHz. I have a schematic that uses a set of isolation transformers and a set of step-up transformers. I ordered some powdered ferrite transformers from Magnetics

(www.mag-inc.com).

The isolation set is a 1:1 ratio torroid that is about twice the size of your thumb. the isolation transformers work well at the designed frequencies. The step-up torroids need a 4:1 ratio and they are about the size of a hockey puck. I used 16awg magnetic copper wire to wind the large torroids. The torroids work well at a range of 2KHz to 2MHz.

I have checked every other component involved in the circuit and everything is still working and works at the desired 10Mhz to 15MHz frequency range. Therefore, my only conclusion is that the large torroid transformers are my limiting components that are hurting my power amplifier.

I have conducted some research into air core transformers and I think that replacing the torroids with air core transformers would give me the step-up I need at the frequency I need. first, I would like to know if an air core transformer can work at 10MHz to 15MHz frequency range? if it can work, then I would appreciate any help with designing the air-core transformers for my power amplifier.
 
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