Battery and torque in a hand drill

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SUMMARY

This discussion focuses on calculating the torque generated by using three AA lithium batteries at 3.6 V (totaling 10.6 V) in a hand drill design project. Participants emphasize the importance of determining the required torque and selecting an appropriate motor with the desired RPM. Recommendations include borrowing a torque wrench for practical measurements and consulting online specifications for electric screwdrivers. Safety measures, such as installing a fuse to limit current, are also advised due to the high current capabilities of lithium batteries.

PREREQUISITES
  • Understanding of torque calculation principles
  • Familiarity with electric motor specifications
  • Knowledge of lithium battery characteristics
  • Basic electrical safety practices
NEXT STEPS
  • Research how to calculate torque based on voltage and RPM
  • Explore electric motor catalogs for suitable models
  • Learn about the specifications of lithium AA batteries
  • Investigate safety measures for high-current applications
USEFUL FOR

This discussion is beneficial for engineering students, DIY enthusiasts, and anyone involved in designing or building battery-operated tools, particularly those focused on furniture assembly projects.

Bohr1227
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Hey, I have a project where my group needs to design a drill. I am wondering if anyone here knows how to calculate the torque we get from 3 AA-batteries on 3.6 V (10.6 V together). How does it work? It just needs to assemble furniture, so we don't need very much force on it. Do you know what type of motor (voltage of it) and which batteries work best?

Thank you in advance.
 
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These are all the things you'll need to show your teachers how you figured them out - the design process is a lot of what the grade is typically based on!

So you should start by calculating the torque you need, picking an rpm you want, then look at catalogues of motors.
 
Bohr1227 said:
I am wondering if anyone here knows how to calculate the torque we get from 3 AA-batteries on 3.6 V (10.6 V together).

I would take the approach Russ suggests. Perhaps borrow a torque wrench and try measuring the torque required to tighten/loosen some screws.

You mention 3.6V AA cells so we're probably talking about lithium cells of some sort. Some of these can generate very high currents - more then you may need and more than is safe. I recommend installing a fuse to limit the current while experimenting. Data on the cells should/may give you a value for the fuse.
 
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As a lazy alternative to experimentation, torque & RPM specs for electric screwdriver can be found online.
A certain Nordic company that happens to be the worlds largest kit-set furniture manufacturer happens to sell them, I'm sure their specs are appropriate :wink:.
 

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