How do I build a powerful DC motor for a go-kart?

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SUMMARY

This discussion focuses on building a custom DC motor for a go-kart, emphasizing the need for specific wattage and voltage to achieve movement. The consensus suggests that golf cart motors serve as a suitable model, requiring a few horsepower and approximately a few kilowatts of power. The design choice hinges on the builder's skills in machining or electronics, as well as the desired drivetrain configuration. Understanding the differences between brushed and brushless DC motors is also crucial for effective motor selection.

PREREQUISITES
  • Understanding of DC motor mechanics and physics
  • Familiarity with brushed and brushless DC motors
  • Basic knowledge of electrical power requirements (wattage and voltage)
  • Skills in either machining or electronics for custom builds
NEXT STEPS
  • Research the specifications of golf cart motors for power requirements
  • Learn about the differences between brushed and brushless DC motors
  • Explore drivetrain design options for go-karts
  • Investigate power calculations for electric motors in vehicle applications
USEFUL FOR

This discussion is beneficial for mechanical engineering students, hobbyists interested in electric vehicle design, and anyone looking to build custom DC motors for go-karts.

devTr4P
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Hello,

I would like to start building a simple DC motor Go-kart, but I would like to build my own DC motor for it. A simple one that can make the car move.

I know how DC motors work and I understand the physics of it, but I'm not sure about some things:
- Are all DC motors (large or small) the same (same mechanism and parts like the magnets, commutator, etc.) and are they built the same way?

- How much wattage, voltage, force is needed to make the Go-kart move (with me in it)?Thank you.
 
Engineering news on Phys.org
https://en.wikipedia.org/wiki/Brushless_DC_electric_motor
https://en.wikipedia.org/wiki/Brushed_DC_electric_motor

The generic design you select will depend on whether you are better at machining accurate parts, or at building electronics. And on whether you insist on making your own drive train between the motor and the wheels.

https://www.physicsforums.com/threads/what-power-is-needed-to-run-a-48v-electric-motor.695571/

https://www.cartszone.com/ccemseries.asp

I would guess that golf cart motors would be a reasonable model for what you would need. So that is "a few horsepower."

https://en.wikipedia.org/wiki/Horsepower

Depending on how efficient your motor is, that means you need something in the range of a few kilo-watts.
 
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devTr4P said:
Hello,

I would like to start building a simple DC motor Go-kart, but I would like to build my own DC motor for it. A simple one that can make the car move.

I know how DC motors work and I understand the physics of it, but I'm not sure about some things:
- Are all DC motors (large or small) the same (same mechanism and parts like the magnets, commutator, etc.) and are they built the same way?

- How much wattage, voltage, force is needed to make the Go-kart move (with me in it)?Thank you.
your last question can be rather loaded... what is your backround?
 
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Thank you for the replies! It really helped.
I'm a 17 year old student and I pursue a mechanical engineering career.
 

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