Calculating heat generated by a resistance wire

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    Heat Resistance Wire
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Discussion Overview

The discussion revolves around calculating the heat generated by a resistance wire when energized, specifically in the context of designing an infrared heating panel intended to heat an object at a distance. Participants explore various factors influencing heat generation and transfer, including material properties and design considerations.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant asks how to calculate the heat output of a resistance wire, mentioning prior calculations of wattage per square inch for a heating element.
  • Another participant references the law of conservation of energy as a fundamental principle to consider.
  • A different participant shifts the focus to designing an electric coil capable of heating an object 5 inches away to 350°F, indicating a need for specific design parameters.
  • One reply emphasizes that the efficiency of heat transfer depends on various factors, including the medium separating the coil and the object, potential heat loss, and the nature of the object being heated.
  • The original poster specifies that the medium is air and elaborates on the goal of designing a 16"x16" heating panel to heat epoxy, indicating a willingness to overcompensate for heat losses by designing the coil to reach 600°F.
  • The original poster mentions using nickel-chromium wire, with length and resistance yet to be determined, as part of their design process.

Areas of Agreement / Disagreement

Participants do not reach a consensus, as multiple competing views and considerations regarding heat generation and transfer remain. The discussion includes differing focuses on calculation methods and design parameters.

Contextual Notes

Participants express uncertainty about the efficiency of heat transfer and the impact of various design factors, which may affect the calculations and outcomes discussed.

privitmj
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How can I calculate how much heat a resistance wire gives off when I energize it? For example, I have calculated the wattage per square inch of a heating element I plan on building. How do I know how much actual heat it will give off?

Thanks.
 
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Think about it. Law of conservation of energy.
 
Or I should say how do I design an electric coil that when energize will heat an object 5" away up to 350F?
 
That's an entirely different question.

It depends. How efficiently the heat is transferred from the coil to the object? What medium separates them? Where else can the heat energy go? What is the nature of the object? etc...
 
The medium is air. I am basically trying to design my own infrared heating panel to heat an epoxy to 350F. I am not concerned about losses as I plan on over compensating with temperature i.e. designing a coil that will go to 600F or so. Basically i need to figure out how to calculate how much heat a coil has the ability to "give off". To go into more detail, I want to design a 16"x16" heating panel that has the ability to heat epoxy about 5" away to 350F. I plan on using a resistive heating wire and making my own coil. This should save me about $600 :OP

*I plan on using a nickel-chromium wire of lengh and resistance to be determined.
 

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