Calculating Laser Power from Temperature Rise, Time, and Target Mass?

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Discussion Overview

The discussion revolves around the calculation of laser power using a CO2 laser cutter power meter, focusing on the relationship between temperature rise, time, and target mass. Participants explore the underlying mathematics and practical considerations involved in measuring laser power through thermal effects.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant proposes that the calculation of laser power can be based on the heat capacity equation, suggesting that knowing the mass of the target, time of energy application, and temperature rise allows for power calculation.
  • Another participant notes that the actual heat transferred depends on factors such as the absorptivity of the material at the laser's wavelength and potential non-linear behavior at high power levels.
  • A later reply emphasizes the importance of calibration for accurate measurements, suggesting that using known power pulses from lasers may be necessary to achieve reasonable accuracy.
  • One participant shares experimental observations, noting that a 10mm cube of anodized aluminum reached a maximum temperature of about 350 degrees C after 90 seconds of laser exposure, inquiring about deriving an equation from this data.
  • Another participant expresses skepticism about deriving a reasonable equation without calibration, reinforcing the need for experimental validation.

Areas of Agreement / Disagreement

Participants generally agree on the necessity of calibration for accurate power measurements, but there is no consensus on the feasibility of deriving a reliable equation from the provided experimental data.

Contextual Notes

Participants highlight various factors affecting the accuracy of the calculations, such as heat loss during temperature stabilization and the specific absorptivity of materials, which remain unresolved in the discussion.

TSJim
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Hi Everyone!

There is a type of CO2 laser cutter power meter on the market (Product link removed)

The meter uses a block of black anodized aluminum bonded to the end of basically a mechanical meat thermometer, and has a zero adjustment on the back of the face to set the base temperature to room temperature, and a reskinned dial that indicates the temperature as watts.

To use it, you shine the laser's defocused beam onto the target for a prescribed number of seconds as indicated on the calibration tag on each meter (such as "37.7 seconds"), then turn the laser off. You then watch the meter to see how high the indicator needle travels as it will continue to rise, and the peak is your wattage reading for the laser's power.

What's the math behind the calculation that this meter uses to calculate the wattage of the laser's beam?

I'm guessing that IF you know

o Mass of the target body
o Time of energy imparted on the target
o Temperature rise over the interval of time

then you can calculate the watts that have been imparted on the target.

Am I correct in this guess?

What would the equation be for this?

Also, how would you adjust the equation to handle how much the target absorbs or reflects the energy from the laser (for example, if you used anodized aluminum for the target versus other materials)?

Thank you very much!

--Jim
 
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The base equation is simply the equation for heat capacity:
$$
C = \frac{Q}{\Delta T}
$$
Knowing ##C## for the block and measuring ##\Delta T##, you can then get the power by ##Q/\Delta t##. But...

As you said, this is far what will happen in real life. The actual amount of heat ##Q## transferred will depend, among others, on the absorptivity of the block at the wavelength of the laser. It is also quite possibly non-linear for high-power cases. You also have to account for heat loss while waiting for the thermometer to stabilise.

My guess is that the only way to do it with any reasonable accuracy is by calibration, sending pulses from lasers with known power and measuring the corresponding change in temperature.
 
DrClaude said:
The base equation is simply the equation for heat capacity:
$$
C = \frac{Q}{\Delta T}
$$
Knowing ##C## for the block and measuring ##\Delta T##, you can then get the power by ##Q/\Delta t##. But...

As you said, this is far what will happen in real life. The actual amount of heat ##Q## transferred will depend, among others, on the absorptivity of the block at the wavelength of the laser. It is also quite possibly non-linear for high-power cases. You also have to account for heat loss while waiting for the thermometer to stabilise.

My guess is that the only way to do it with any reasonable accuracy is by calibration, sending pulses from lasers with known power and measuring the corresponding change in temperature.

Hi Dr. Claude...

Wow, thank you very much for this info!

So I did some experiments tonight with a 10mm cube of anodized aluminum, and noticed that with full laser power focused on the cube, the cube temperature would stabilize within about 90 seconds at a maximum temperature of about 350 degrees C on my laser cutter.

Is there a way to deduce an equation from this info?

Thanks!
 
TSJim said:
Is there a way to deduce an equation from this info?
Far from an expert on this, but I don't think you can get any reasonable number without calibration.
 
Hi DrClaude...

I totally agree! That's what I will try.

Thank you very much for helping me onto the right path!
 

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