Calculating size of electric motor needed

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Discussion Overview

The discussion revolves around calculating the power and torque requirements for an electric motor in a specific scenario involving a metal disc and a frictional force applied by a rod. Participants explore the relationship between torque, angular velocity, and the effects of friction and inertia on motor performance.

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • Kalus questions how to calculate the necessary torque for an electric motor given a frictional force acting on a disc, and whether to include the torque needed to accelerate the disc.
  • One participant suggests that for a motor with constant torque, the net torque is the difference between the motor's torque and the frictional torque, and that the motor only needs to exceed the resisting torque to start turning.
  • Andy seeks clarification on the torque required to initiate motion, proposing that it should account for both the moment of inertia and the frictional forces, and questions how normal force affects this calculation.
  • Another participant asserts that inertia is not a factor unless a specific acceleration time is required, emphasizing that exceeding frictional torque is sufficient for the motor to start turning.

Areas of Agreement / Disagreement

Participants express differing views on the importance of inertia in the torque calculations, with some suggesting it is necessary to consider while others argue it is not essential unless acceleration time is a factor. There is no consensus on the exact approach to calculating the required torque.

Contextual Notes

Participants do not fully resolve the assumptions regarding the role of inertia and normal force in the torque calculations, leading to varying interpretations of the necessary conditions for motor operation.

Kalus
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I'm a little confused as how to calculate the power of motor you would need in a certain scenario.

Imagine you have an electric motor sitting upright (so spindle pointing towards the sky) with a metal disc attached to the spindle. Now imagine that you have some metal rod that is being pressed down on the disc exerting a frictional force at a distance from the center of r/2 (where r is radius).

I know the equation that power= torque*angular velocity... but I am unsure what to include as torque.

Obviously the frictional force(F_f) exerts a "stopping" torque of F_f * r/2 but would you also need to calculate the torque to get the disc spinning on its own, E.g Torque= I*angular acceleration?

If so, how do you calculate angular acceleration?

Also, if you came up with a resistive torque of X, then would the torque of the motor need to be X+1 or whatever to get the thing to actually spin up?

Many thanks, Kalus
 
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Few electric motors provide a constant torque, but let's say you have one of those and its useful torque is T. The difference T-F_f*r/2 is the net torque which is equal to the product I*gama, where I is the total moment of inertia and gama the angular acceleration.
Therefore, as long as you don't mind about acceleration time, you need a motor whose torque is barely higher than the resisting torque.
 
Ok, I am still a little confused about the torque needed to make the disc start though.

If consider having no normal force on the disc for a moment, what would the torque required be to start the disc in motion?
Would it be Torque= Moment of Inertia* Angular Acceleration?

Does that mean that then when you include normal force, that to get it moving, at the start it would be Torque to start motion > Torque to overcome inertia + Torque to overcome normal friction force?

Many Thanks, Andy
 
You don't need to consider inertia unless you need to reach a certain speed within a certain time. As long as the torque exceeds the friction, the motor will start to turn and build up speed gradually.
 

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