Composite Metal Foams: Learn More About These Fascinating Materials

In summary, a new type of material called "CMF" has been developed that can stop bullets by containing areas of extremely high compressive forces that are balanced against contractile forces from cooling the outside of the material faster than the inside. This creates an armor made up of compressed energy bombs that explode when hit by a bullet and direct the energy back at the bullet. This reduces the impact of the bullet and can potentially make it less lethal.
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The CMF works similar to a prince Ruperts drop in how it stops a bullet. Here's a video about prince Ruperts Drop, which is a piece of glass with a very very high internal compression force ballanced precisely against a very very high materials strength limit. see youtube .

A CMF presumably works similar in that is would have to contain areas of extremely high compressive forces internally balanced by contractile forces from cooling the outside of the material faster than the inside. One the outer shell forms it stabilizes in size, but inside the solid shell of recently cooled material is hot liquid that eventually decreases in volume causing the shell surrounding the center to experience extreme compressive force near the limits of the material strength. Imagine having a CMF with lots of highly compressed bubbles in the empty space that simply explode when disturbed. The explosion from the release of stored potential energy caused by rupturing the foam is directed out towards the point of disruption. In effect the "armor" is made up of millions of compressed energy bombs that explode when hit by a bullet and direct the energy back at the bullet.

This would probably make the momentum transfer slightly higher since much of the explosive material ejected from the ruptured armor would be directed opposite the direction of the bullet. But the momentum would be well distributed by the armor so it wouldn't feel any stronger than a gun recoil. Mostly bullets kill with the shock wave impacting the body organs from the initial bullet hole. That's why they make hollow tip bullets, so that the kinectic energy of the bullet gets dispersed into the body organs doing serious rupturing harm. With this armor, the kinetic energy is largely canceled out by the armor exploding in the direction of the bullet.
 

Related to Composite Metal Foams: Learn More About These Fascinating Materials

1. What are composite metal foams?

Composite metal foams (CMFs) are a type of lightweight material made up of a metal matrix and hollow ceramic spheres. They have a unique cellular structure that gives them high strength and stiffness while also being lightweight.

2. What are the benefits of using composite metal foams?

Some of the main benefits of using composite metal foams include their high strength-to-weight ratio, thermal and acoustic insulation properties, and resistance to fire, impact, and corrosion. They also have potential applications in areas such as aerospace, automotive, and construction industries.

3. How are composite metal foams made?

Composite metal foams are typically made through a powder metallurgy process, where the metal matrix is melted and mixed with the ceramic spheres. The mixture is then cast into a desired shape and the ceramic spheres are removed through a chemical or thermal process, leaving behind the foam structure.

4. What are some potential applications of composite metal foams?

Composite metal foams have a wide range of potential applications, including as structural components in aircraft and vehicles, protective materials for military and law enforcement, and insulation materials in buildings. They can also be used in heat exchangers, filters, and catalytic converters.

5. What research is currently being done on composite metal foams?

There is ongoing research on composite metal foams in areas such as improving their mechanical properties, developing new manufacturing techniques, and exploring new applications. Some researchers are also investigating the use of different types of metal matrices and ceramic fillers to create foams with tailored properties for specific applications.

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