Core material selection to achieve desired inductance of a coil?

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SUMMARY

The discussion focuses on selecting the appropriate core material to achieve the desired inductance for a coil. The user has gathered specifications including wire gauge, number of turns, and inductance measurements but is uncertain about the core material, suspecting it to be ferrite with a permeability of approximately 1,000. Key parameters to determine include the A-sub-L (inductance per turn squared) and saturation flux density, which are essential for selecting the right core material. The recommendation is to choose a core with higher permeability than needed and adjust with gaps to fine-tune the inductance.

PREREQUISITES
  • Understanding of inductance and coil specifications
  • Knowledge of ferrite core materials and their properties
  • Familiarity with measuring A-sub-L and saturation flux density
  • Experience with coil design and construction techniques
NEXT STEPS
  • Research methods to measure A-sub-L for different core materials
  • Explore datasheets for various ferrite materials and their permeability values
  • Learn about saturation flux density and its impact on inductor performance
  • Investigate techniques for adding gaps in magnetic cores to adjust inductance
USEFUL FOR

Electrical engineers, coil designers, and hobbyists involved in inductor design and optimization will benefit from this discussion.

hobbs125
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Hello everyone,

I am trying to make a coil with the exact specs as the original. I have all the info I need except the actual core material used. I have all the measurements of the core and coil including: Wire gauge, # of turns and turns per layer,Bobbin dimensions, inductance without the core, inductance with the core, operating frequency range etc. I believe the core material is ferrite with a permeability of around 1,000 but I'm not exactly sure.

How can I determine the permeability of the core I need?
 
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hobbs125 said:
Hello everyone,

I am trying to make a coil with the exact specs as the original. I have all the info I need except the actual core material used. I have all the measurements of the core and coil including: Wire gauge, # of turns and turns per layer,Bobbin dimensions, inductance without the core, inductance with the core, operating frequency range etc. I believe the core material is ferrite with a permeability of around 1,000 but I'm not exactly sure.

How can I determine the permeability of the core I need?

There are two main things that you need to quantify, IMO. You need the A-sub-L of the material, and the saturation flux density.

The A-sub-L is the inductance per turn squared. You can measure this directly, and correlate that to the datasheet numbers that you look up.

The saturation flux density is also fairly easy to measure.
 
The easy way to make an inductor is to select a core with higher permeability than required and then add gaps to the core
 

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