Current limiting before voltage regulator

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SUMMARY

The discussion focuses on implementing current limiting in a power supply circuit using the LM338K voltage regulator. It emphasizes the importance of placing the current limiter before the regulator to prevent excess current flow, ensuring the regulator remains safe. The LM338K is rated for up to 5 amps, and the conversation highlights the benefits of using the TO-3 version for better thermal performance. Additionally, it mentions alternatives like the LM723, which features built-in foldback current limiting and improved voltage regulation characteristics.

PREREQUISITES
  • Understanding of LM338K voltage regulator specifications
  • Knowledge of current limiting circuit design
  • Familiarity with thermal management in electronic components
  • Basic principles of voltage regulation and power supply design
NEXT STEPS
  • Research the datasheet for the LM338K to understand its operational limits and characteristics
  • Explore current limiting circuit designs for variable power supplies
  • Investigate the advantages of using the LM723 voltage regulator for high-current applications
  • Learn about thermal management techniques for TO-3 package components
USEFUL FOR

Electronics engineers, hobbyists designing power supplies, and anyone interested in implementing current limiting in voltage regulation circuits.

AdamK9
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I am making a power supply and am using a lm338k to regulate a variable voltage from 2 to 30 volts. I also want to put in current limiting, preferably variable, up to 5 amps since that's what the lm338k is rated at. Since the resistances in the current limiting circuit need to vary when the voltage varies i want to limit the current before the voltage regulator where the voltage stays constant. I was wondering if limiting the current before the regulator will cause a short circuit on the outputs to allow more than 5 amps to flow through the voltage regulator. I don't see how it can since the regulator drawing an excess of 5 amps will still cause the transistor in the current limiter to shut down which will keep the regulator safe, but I've definitely been wrong before.
 
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Take a look at the National Datasheet for the LM338 (page 12):
http://www.national.com/ds/LM/LM138.pdf

I think some voltage regulators with short circuit protection have built-in self-resetting fuses. If you look at the first set of graphs, you can see how the device operates near the limits of its operation.

If you can, buy the steel can (TO-3) version (STMicroelectronics also makes one, but you'll have to compare and contrast the datasheets in case there are some unexpected nasty surprises). Much better thermal characteristics, and easier to heat sink. Also pricier than the TO-220, but worth it.
 
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You can put a current limiter before the voltage regulator and you might do it if you were using a three terminal regulator for voltage regulation.
Don't forget that this will chew up some of your supply voltage and you will need two or three volts above the output voltage for the Voltage regulator. So, you could have to supply 16 volts just to get 5 volts out.

However, dedicated regulators like the LM723 have built in foldback current limiting as well as sensing their voltage directly across the load (so you don't get poor regulation due to the current sensing).
They also have superior voltage vs temperature characteristics and allow you to use high powered transistors to carry high currents.
 
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