DC Reverse polarity protection using P-MOSFET

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Discussion Overview

The discussion revolves around designing a circuit for DC reverse polarity protection using a P-MOSFET. Participants explore methods to prevent damage from reverse voltage while minimizing voltage drop in a 12VDC supply circuit intended for relay coils and electronics. The conversation includes considerations of component choices and circuit configurations.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant proposes using a P-CH MOSFET as an active diode to prevent reverse polarity damage while minimizing voltage drop.
  • Another participant suggests a full wave rectifier as a simpler solution, which is challenged based on the OP's goal of avoiding additional diode drops.
  • A participant mentions the potential use of a Schottky diode for improved efficiency but acknowledges that the MOSFET can be more efficient with a lower forward voltage drop.
  • There are discussions about the necessity of a Zener diode and a resistor to protect the gate-source voltage and ensure the P-FET turns on properly.
  • One participant shares their experience with LTSpice simulations, noting that the voltage drop across the PMOS FET was comparable to that of a single diode, but suggests that a FET with lower on resistance could be found.

Areas of Agreement / Disagreement

Participants express differing views on the best approach to achieve reverse polarity protection, with some supporting the use of a P-MOSFET and others advocating for a full wave rectifier. The discussion remains unresolved regarding the optimal solution and the necessity of additional components like Zener diodes.

Contextual Notes

Participants mention limitations regarding the maximum input voltage and the implications of using different components, but these aspects remain unresolved and depend on specific circuit conditions.

Jdo300
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Hello All,

I'm designing a circuit board that needs to run on a 12VDC supply and will need to supply a fair amount of power to drive a bunch of 12V relay coils, in addition to some electronics. Since I want to keep the voltage drop on the supply a small as possible, I thought about using a P-CH MOSFET to make an active diode on the input of the board to prevent damage if the user plugs the power in backwards.

Using this method, I would have the circuit setup like the attached picture, however, the limitation here is that the input voltage is limited to 20V because of the MOSFET gate. Under normal operating conditions, going over 20V should never be a problem for this particular design, but I'm curious to know if there are any clever ways to allow the reverse voltage to go above 20V without harming the gate (using zener diodes and resistors or something). I've tried to come up with a few ideas but so far nothing obvious sticks out. Does anyone know of any simple solutions to this problem that don't involve using any fancy ICs?

Thank you,
Jason O
 

Attachments

  • Reverse Protection Circuit.PNG
    Reverse Protection Circuit.PNG
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Something like this should work.
 

Attachments

  • testcircuit.png
    testcircuit.png
    2.1 KB · Views: 4,853
Why make it more complicated than it needs to be. Just put a full wave rectifier on the input.
 
skeptic2 said:
Why make it more complicated than it needs to be. Just put a full wave rectifier on the input.

Hi Skeptic. The OP stated that the object of the mosfet was to avoid the diode drop and increase efficiency. A full wave rectifier would add two diode drops, the exact opposite of OPs stated purpose.

Of course the op could have used a schottky diode to make some improvement in efficiency, but the mosfet used as an an "active" diode can be even more efficient, and can actually have a forward bias volt drop very close to zero.
 
uart said:
Something like this should work.

It seems like it would work without the zener and 10 K resistor.
 
Hi uart,

Thank you for your reply, I actually drew a circuit very similar to this one but missed one small detail. This is exactly what I was looking for though.

Thank you!
Jason O
 
skeptic2 said:
It seems like it would work without the zener and 10 K resistor.

The point of adding the zener diode is to keep the magnitude of the gate source voltage from exceeding 20V if a higher supply voltage is desired for the load.

- Jason O
 
skeptic2 said:
It seems like it would work without the zener and 10 K resistor.

But w/o the 10k resistor & Zener diode, the P-FET may never turn on, & the conduction would be via the body diode, which has a forward voltage drop as large as a p-n junction device. The 2 parts in the above diagram insure that the P-FET gate is biased on, the Zener clamps Vgs, & the resistor limits Zener current to a safe value. Conduction is via the drain-source channel of the P-FET, & the forward voltage drop is typically well below that of a diode, even below that of a Schottky. I've measured well below 0.100 volts, & in some cases even as low as tens of millivolts depending on Rdson & forward current. This approach is well proven, & I've used it many times.

Claude
 
I ran it in LTSpice both ways, by putting the gate-source across the load and also putting it across the supply. I like putting it across the supply better but it works both ways. Good idea about using the zener to protect the gate-source voltage. The voltage drop across the PMOS FET was about 0.78 or about the same as a single diode. However I used a generic FET and it should be possible to find one with lower on resistance.
 

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