Effects of a Motor on sensitive electronic components

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SUMMARY

The discussion focuses on the impact of PWM-controlled motors on sensitive electronic components, specifically a GPS unit and a magnetometer. The motors operate at a frequency of 20 kHz, with a current of 5 amps and a voltage of 7.2V at an 80% duty cycle. Key recommendations include using separate power lines for motors, grounding at a single point to avoid ground loops, employing shunt diodes to reduce inductive kick-back, and utilizing bypass capacitors for noise filtering. Additionally, shielding interconnect cables is crucial for protecting sensitive components from electromagnetic interference.

PREREQUISITES
  • Understanding of PWM signal characteristics and effects
  • Knowledge of grounding techniques in electronic circuits
  • Familiarity with inductive kick-back and its mitigation methods
  • Experience with bypass capacitors and their applications
NEXT STEPS
  • Research the design and implementation of PWM motor control circuits
  • Study grounding techniques to prevent ground loops in electronic systems
  • Learn about shunt diodes and their role in protecting circuits from inductive loads
  • Investigate the use of bypass capacitors for high-frequency noise reduction
USEFUL FOR

Electronics engineers, hobbyists working on motor control projects, and anyone involved in designing systems with sensitive electronic components that require precise power supply management.

Xarren
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Hey, my first post on here, just wanted to ask how to calculate the effect of a motor, and a switching current in the wires supplying the power on the surrounding electronics.

The two motors will be supplied a PWM signal of 20Khz frequency, 5amp, 7v2 at 80% duty cycle. This is part of a project, where I will have a GPS unit which requires a maximum of 50microvolt fluctuations in its power supply - any more and it will not get a lock, and a magnetometre which is used for a heading and reference system.

How would I calculate the effects of those motors on those components? Also how would I calculate the effect of the cables supplying the motors on those components? I need to work out the minimum distance I need to place them from the motors, and should that not be achievable due to project size restrictions, I guess I may need to shield them.

Thanks,
X

EDIT: Just realized there is an electronic engineering section of the forum, if an admin happens to read this, could you please move my thread? << Done. >>
 
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I don't know about no calculating, but in general you need to be very careful with your power wiring and grounding. Run separate lines from the main power source to the motors. Ground everything at one point at the main power and avoid "ground loops" where a ground wire connects to that point from more than one direction. Use shunt diodes on the motor windings to minimize inductive kick-back. Bypass, bypass, bypass, capacitors in both large and small values -- small, like .1uf ceramic, for high frequencies. If possible put a voltage regulator at the GPS unit and run the motors off the raw supply. Shield interconnect cables, especially inputs, and especially remember the ground loop thing here.

Proper prophylaxis saves circuits...
 

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