Electrical dc shunt resistace question

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SUMMARY

The discussion centers on calculating the required shunt resistance and length for a copper shunt used in a meter reading a maximum current of 200A. The shunt resistance was determined to be 0.5 micro-ohms (0.5x10-6 Ω) based on the meter's maximum reading of 1 mA and its resistance of 0.1 Ω. The length of the shunt was calculated to be approximately 7.353 cm, using the resistivity of copper (1.7x10-8 Ωm) and a cross-sectional area of 25 cm2. Participants noted potential issues with the question's wording and the practicality of such a shunt design.

PREREQUISITES
  • Understanding of Ohm's Law (V=I.R)
  • Familiarity with resistivity calculations (R = ρ.(l/A))
  • Knowledge of electrical components, specifically shunt resistors
  • Basic unit conversion between cm2 and m2
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  • Research the practical applications and designs of shunt resistors in high-current scenarios
  • Learn about the thermal management of shunt resistors to prevent resistance changes
  • Investigate the implications of using different materials for shunt resistors
  • Explore advanced electrical measurement techniques for high-current applications
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Electrical engineers, students studying circuit design, and professionals working with high-current measurement systems will benefit from this discussion.

oxon88
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Homework Statement



A meter is shunted by a parallel resistance.

a) Determine the required value of the shunt resistance if the maximum value of the current I, is 200A. The meter can read a maximum of 1 mA and has a resistance of 0.1 Ω.

b) If the shunt is made of copper and has a cross-cectional area of 25cm2 calculate its required length.

(for copper take ρ as 1.7x10-8Ωm

Homework Equations



ohms law (V=I.R)

R = ρ.(l/A)

The Attempt at a Solution

a)

full scale voltage = 0.001 * 0.1 = 0.0001 v

shunt resistance Rshunt = 0.0001/200 = 0.5x10-6Ω

Rshunt = 0.5 mΩb)

0.5x10-6 = (1.7x10-8) * ( l / 0.252)

(0.5x10-6 / 1.7x10-8) * 0.252 = ll = 1.83824 cm
does any of this look right? Thanks.
 
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The cross sectional area of the shunt is already given in cm2. You don't want to square it.

Everything else looks okay for the required accuracy.
 
ok great so is this correct?



0.5x10-6 = (1.7x10-8) * ( l / 0.25)

(0.5x10-6 / 1.7x10-8) * 0.25 = l


l = 7.353 cm
 
oxon88 said:
ok great so is this correct?



0.5x10-6 = (1.7x10-8) * ( l / 0.25)

(0.5x10-6 / 1.7x10-8) * 0.25 = l


l = 7.353 cm

Looks good.
 
I think you should double check your area units. An area of 25cm^2 is 0.0025m^2.
the resistivity is given in ohm.m
Are you certain you have been given the cross sectional area as 25cm^2 ?
This is a very large area, even for a shunt resistor
Also, you have written R = 0.5m.ohms it should be micro.ohms...does not affect your calculation though.
 
Last edited:
technician said:
I think you should double check your area units. An area of 25cm^2 is 0.0025m^2.
the resistivity is given in ohm.m
Are you certain you have been given the cross sectional area as 25cm^2 ?
This is a very large area, even for a shunt resistor
Also, you have written R = 0.5m.ohms it should be micro.ohms...does not affect your calculation though.

yes the question states a cross sectional area of 25 cm2



Does this look better?


0.5x10-6 = (1.7x10-8) * ( l / 0.0025)

(0.5x10-6 / 1.7x10-8) * 0.0025 = l


l = 0.7353 mm
 
I would say this question does not make sense and is completely unrealistic.
A shunt resistor 0.7mm LONG!
I would check the source of the question and double double check the numerical information.
There is nothing wrong with your method !
 
technician said:
I would say this question does not make sense and is completely unrealistic.
A shunt resistor 0.7mm LONG!
I would check the source of the question and double double check the numerical information.
There is nothing wrong with your method !

I'd say it's plausible: A shunt in the form of a disk clamped in a holder, lots of area for heat dissipation to avoid resistance changes at high currents. Minimal linear expansion for the holder to deal with. To alter the meter's range just swap in the appropriate disk.
 
I still don't believe it!
A 0.7mm thick sheet fitted in clamps connected somehow to the terminals of a 1mA movement. Won't the clamps be part of the shunt?
Has anyone ever met such a thing?
I think there is something wrong with the wording of the original question
 
  • #10
technician said:
I still don't believe it!
A 0.7mm thick sheet fitted in clamps connected somehow to the terminals of a 1mA movement. Won't the clamps be part of the shunt?
Has anyone ever met such a thing?
I think there is something wrong with the wording of the original question

The clamps only require bulky connections to the cable carrying the 200A. The 1mA to the meter movement (which could be located some distance away from the 'tap') can be carried by lightweight wiring.
 
  • #11
The calculation should be double checked... The answer is not 0.7mm
There is nothing wrong with your method...check the calculation
 
  • #12
Is the answer 7.353 cm or 7.353 m?
 
  • #13
I got 7.3cm
The answers previously given were a mixture of wrong units
 

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