Final Flow Rate for 900 lpm Diesel Pump & 30m Hose

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Discussion Overview

The discussion revolves around calculating the final flow rate of a diesel pump rated at 900 liters per minute (lpm) when using a 30-meter hose with a 32mm internal diameter. Participants explore the impact of frictional losses and other factors on the actual flow rate at the hose end during operation.

Discussion Character

  • Technical explanation
  • Mathematical reasoning
  • Debate/contested

Main Points Raised

  • Some participants note that while the pump has a discharge rate of 900 lpm, the flow rate at the end of the hose will be lower due to frictional losses.
  • One participant questions the validity of a formula used to calculate pressure loss, suggesting that it may be circular in reasoning since it uses flow to calculate friction and vice versa.
  • Another participant emphasizes the need for detailed modeling of the system, including pump performance curves and elevation differences.
  • Some participants provide specific values, such as a frictional loss of 461 kPa at a flow velocity of 7 m/s, leading to an estimated flow rate of about 337.8 lpm.
  • There is a discussion about the relationship between pressure and flow rate, with some participants suggesting that the pump's performance will vary based on back pressure and system configuration.
  • One participant calculates the Reynolds number and friction factor for a flow rate of 338 lpm, indicating turbulent flow and comparing their results with the provided friction loss value.
  • Participants discuss the variability in actual flow rates observed in practice, noting that different setups yield different results, with some reporting flow rates as low as 227 lpm.
  • There is mention of a positive displacement pump and its operational characteristics, including the effect of bypass valves on flow rates.

Areas of Agreement / Disagreement

Participants express differing views on the relationship between pump discharge and actual flow rates at the hose end, with no consensus on the exact calculations or implications of the formulas discussed. The discussion remains unresolved regarding the final flow rate and the factors affecting it.

Contextual Notes

Participants highlight the importance of specific conditions such as hose length, diameter, and system elevation, which may influence the calculations and outcomes. There is also mention of varying results from different trucks using the same pump setup.

  • #31
Clogged input filter to the pump?
 
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  • #32
InvEngineer said:
Each and every truck with same setup yields different final flow rates

Then it is a suction side problem and not a delivery side problem ?
 
Last edited:
  • #33
Nidum said:
Then it is a suction side problem and not a delivery side problem ?
A possibility. Seems more likely, at least to me. It could also be a problem in the hydraulic drive.

A possible test: On a normally operating system, preferably with a short hose, you may be able to hear a difference in engine speed or sound
  1. when idling
  2. when dispense pump is operating but the nozzle closed
  3. when actively dispensing.

Listen to the engine at idle without the pump engaged.

With the pump operating but not dispensing, I would expect the engine to be 'laboring', pumping product thru the pressure relief (unloading) valve. You MAY be able to hear some turbulent flow thru the relief valve too.

While dispensing, the engine would not be working quite as hard and the governor would close the throttle a bit to maintain engine speed. This may make a detectable difference in engine sound.

Compare the listening results between a good system and one that is not dispensing correctly.

If the bad system has less change between condition #1 and condition #2 above, then it's either a, suction side problem, a bad relief valve, or a pump drive problem (mechanical or hydraulic).

If the bad system matches the good one for #1 and #2 above, try changing the nozzle, and then the hose, to see if the problem is corrected. If corrected, either tear apart the offending item and find out why, or return to the manufacturer and let them figure it out.
 
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