Generator start-up torque

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SUMMARY

The discussion centers on calculating the torque of the СГ-18-1С starter generator, which outputs 28V and 18KW at RPMs ranging from 3600 to 6200. The torque calculations provided indicate approximately 48 Nm at 4000 RPM, with further calculations confirming torque values of 48 Nm at 3600 RPM, 43 Nm at 4000 RPM, 39 Nm at 4400 RPM, 33 Nm at 5200 RPM, and 29 Nm at 6000 RPM. The maximum applied shaft torque is specified as 125 N∙m, and the generator requires an engine rating of 18 kW, equivalent to 24 HP.

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  • Basic principles of motor and generator operation, including excitation winding current
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royalbas001
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TL;DR
Torque calculation of СГ-18-1С
Hi
I want to design a test rig for starter generator ( СГ-18-1С ). The output of the starter generator is 28V, 18KW @ rpm 3600 - 6200. The output will be regulated through excitation winding current.

I want to choose a motor to run the stater generator. Please tell me, How to calculate the torque of the starter generator.

I calculated as Torque = Power x 60 / 2 x Pi x rpm, results a ~48Nm torque at 4000 rpm. Is it correct or need to consider the excitation winding current? Please suggest. I want to choose the motor using V- belt pully drive with step up.

Thank you
 
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1 HP = 746 Watts
18KW / 746

18 000/746 = 24.13 HP

HP x 5252 /rpm = Torque (Ft.Lbs.)
24.13 x 5252 / 4000 = 31.68 FtLbs

1FtLb = 1.356 Nm
31.68 x 1.356≅ 43Nm

That assumes 100% efficiency in the starter and the belts, which of course will not happen.

Cheers,
Tom
 
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Welcome to PF.

The SG-18-1S starter/generator is a Russian built direct current machine of mixed excitation, with air cooling by a built-in fan, designed for starting of diesel engines, supplying electric energy, and recharging batteries.

Specified as 18 kW.
Generator maximum current: 800 amp continuous. ( Vmax of 22.5 volt ).
Maximum applied shaft torque = 125 N∙m.
Maximum speed 7000 RPM.

To generate the maximum output will require an engine rating of 18 kW.
18 kW is equivalent to 24 HP.

4000 RPM * 0.10472 = 418.9 radian/sec.
18 kW / 418.9 = 43.0 N∙m.
My numbers agree with Tom.G

For 18 kW output, shaft torque will be;
@ 3600 RPM, 48. N∙m
@ 4000 RPM, 43. N∙m
@ 4400 RPM, 39. N∙m
@ 5200 RPM, 33. N∙m
@ 6000 RPM, 29. N∙m
 
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