Homemade Helicopter: For the People.

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Building a cheap helicopter is a complex endeavor that typically involves significant costs, often starting around $20,000 to $30,000, which may not guarantee safety. Many participants in the discussion highlight that while kits exist for building small aircraft, the engineering and regulatory challenges are substantial. Autogyros are mentioned as a more accessible alternative, offering safety advantages during engine failure, but they still require a solid understanding of aerodynamics. The conversation emphasizes that building a helicopter is not as simple as welding parts together, and thorough research and experience are crucial. Overall, while DIY projects are appealing, they come with serious considerations regarding safety and legality.
  • #91
mtworkowski@o said:
I like it. I always thought compressed air was a really portable power source. Wait, you made me think of propane. A little diversion. Before Whittle envented the jet engine in England, a guy someplace else took a piston engine and ran a piston compressor to force air into a combution chamber with fuel. That's a jet engine. You know that propane tank near the grill. If you use propane instead of compressed air you will be getting the benefit of a fuel. The plumbing remains the same.( o rings etc.) I'm thinking ceramic chambers on the tips. No the whole thing is nuts. You had a better idea.
Carry on. Smoke 'em if you got 'em.

I think some of my ideas about the use of propane, has gotten me on almost everyones ignore list.:biggrin:
And I have not even put my wildest idea forward yet.:cry:

Ron
 
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  • #92
go for it. there is no list.
 
  • #93
Compressed gas is really a poor method for storing energy, since it takes large, heavy tanks to hold a large and/or high-pressure volume. Because aircraft need to be light, they need a high-energy density fuel that doesn't weigh much, and compressed air isn't even close to petroleum-based fuels in terms of energy per pound.
 
  • #94
I would agree. I use air powered tools now and then and the are excellent. But it's only because the real power source is my local electric grid via an air compressor. No, it's hard to beat the IC engine. And why bother?
Recently I saw the new aerotwin helicopter motor. Less than 100 lb. Some reasonable amount of HP. Liquid cooled. What's the big deal? Tell me why a motorcycle engine could'nt do a reasonably compitent job.
 
  • #95
mtworkowski@o said:
go for it. there is no list.

Go to "My PF" and look again:smile:
 
  • #96
subscription

RonL said:
Go to "My PF" and look again:smile:

Thanks, it looks like all is well.
 
  • #97
Mech_Engineer said:
Compressed gas is really a poor method for storing energy, since it takes large, heavy tanks to hold a large and/or high-pressure volume. Because aircraft need to be light, they need a high-energy density fuel that doesn't weigh much, and compressed air isn't even close to petroleum-based fuels in terms of energy per pound.

How quick the mind jumps to the negative of how things are done, do we need to store compressed air in large heavy tanks ? why not use it at the same rate we produce it ? my proposal would be to make the compressor (vane style) section a part of the rotating group (the hub section) the blades are hollow and serve as a momentary tank, the energy to start the process is positive and needs to be supplied from some external source, as kinetic energy builds in the rotating mass, the resistance of compression takes place at a 6" to 12" radius, while the thrust of the jet ejection takes place at a radius of 8-1/2 feet (quite a bit of leverage I think ?).
If intake volume, and compression are matched to supply the discharge at the outside diameter, then additional energy that needs to be supplied to the system, should be enough to compensate for bearing friction, compressor friction, and some thermal loss as the compressed air moves through the blades to the tips (one benefit might be less chance of ice buildup on the blades in some conditions).

This almost completely eliminates losses associated with conventional ICE driven compressor systems, (think carefully).
Also with a counter rotating set of blades, each blade rotating 180 degrees, makes one full cycle for the compressor, as one rotor turns the compressor rotor, and the other rotor turns the compressor housing.

With as little as two to five horsepower additional energy, you might get the same results as that 40 horsepower ICE produces.

Now i have given away some more of my IP rights.:cry:

Now let's hear it:rolleyes::rolleyes::eek:

RonL
 
  • #98
Ron,
I'm sitting here putting my whole brain into this one. I think we have to go over this a bit slower and with more explanation. Words are 1/1000 of a picture, you'll remeber.
 
  • #99
RonL said:
How quick the mind jumps to the negative of how things are done, do we need to store compressed air in large heavy tanks ? why not use it at the same rate we produce it ? my proposal would be to make the compressor (vane style) section a part of the rotating group (the hub section) the blades are hollow and serve as a momentary tank, the energy to start the process is positive and needs to be supplied from some external source, as kinetic energy builds in the rotating mass, the resistance of compression takes place at a 6" to 12" radius, while the thrust of the jet ejection takes place at a radius of 8-1/2 feet (quite a bit of leverage I think ?).
If intake volume, and compression are matched to supply the discharge at the outside diameter, then additional energy that needs to be supplied to the system, should be enough to compensate for bearing friction, compressor friction, and some thermal loss as the compressed air moves through the blades to the tips (one benefit might be less chance of ice buildup on the blades in some conditions).

This almost completely eliminates losses associated with conventional ICE driven compressor systems, (think carefully).
Also with a counter rotating set of blades, each blade rotating 180 degrees, makes one full cycle for the compressor, as one rotor turns the compressor rotor, and the other rotor turns the compressor housing.

With as little as two to five horsepower additional energy, you might get the same results as that 40 horsepower ICE produces.

Now i have given away some more of my IP rights.:cry:

Now let's hear it:rolleyes::rolleyes::eek:

RonL

Your description is a little complicated. Not trying to be negative, but isn't what you are talking above coming close to perpetual motion? ie. using the rotor to generate lift and compress air to be used to spin the rotor to generate lift to compress air, etc.
 
  • #100
redargon said:
Your description is a little complicated. Not trying to be negative, but isn't what you are talking above coming close to perpetual motion? ie. using the rotor to generate lift and compress air to be used to spin the rotor to generate lift to compress air, etc.

Very close indeed, and as I understand the first two laws of thermodynamics, there are three limits imposed. At what efficiency rate does a machine need to transfer energy in order to maintain it's own movement ?

I'm not sure where the complication is, if one understands the vane compressor, it will need to have a dual intake and exhaust ports system (two compression cycles) to keep things in alignment, and balance. Having a throttle control system at the tip discharge points might be needed. Other than a few design details, it is basically Air In, and Air Out.

Throwing in a small amount of electrical design, (storage and usage), really gets me excited.
 
  • #101
RonL said:
Very close indeed, and as I understand the first two laws of thermodynamics, there are three limits imposed. At what efficiency rate does a machine need to transfer energy in order to maintain it's own movement ?

I'm not sure where the complication is, if one understands the vane compressor, it will need to have a dual intake and exhaust ports system (two compression cycles) to keep things in alignment, and balance. Having a throttle control system at the tip discharge points might be needed. Other than a few design details, it is basically Air In, and Air Out.

Throwing in a small amount of electrical design, (storage and usage), really gets me excited.

Maybe a better way to think of this is to forget the mechanics for a moment, and consider the thermal conditions of the air.

If each cubic foot of air that is taken into the compressor has a temperature xx, or xxx degrees, the energy to keep rotation going against compression, thrust, friction, and thermal loss (through conduction), will be reflected by a reduction of temperature, and pressure at the discharge points of the rotors. Each horsepower will require 42.44 BTU/Min. so the air will be cooler based on the energy needed to maintain this motion. The hotter the air the better this will work.

The losses between compression, and discharge will be small in relation to the large mass of air moving through the system.

Very few losses of energy outside the system.

After typing all this I'm not sure it makes any more sense.:rolleyes:


Ron
 
  • #102
RonL said:
do we need to store compressed air in large heavy tanks ? why not use it at the same rate we produce it ?

If you propose to use compressed air for a power source, you need to carry it on-board. Otherwise you'll need to carry your required energy to compress the gas on-board in some other form, like gasoline.

RonL said:
If intake volume, and compression are matched to supply the discharge at the outside diameter, then additional energy that needs to be supplied to the system, should be enough to compensate for bearing friction, compressor friction, and some thermal loss as the compressed air moves through the blades to the tips (one benefit might be less chance of ice buildup on the blades in some conditions).

This isn't sounding good. You're saying you use the kinetic energy from the blades to drive a compressor that pumps air to spin the blades, so at most all this thing could do is spin the blades for a little bit until they run out of kinetic energy (you're neglecting external air drag on the blades also, probably one of the largest factors on a helicopter rotor).

RonL said:
With as little as two to five horsepower additional energy, you might get the same results as that 40 horsepower ICE produces.

With 5 horsepower of input, that will be your maximum output as well. The point of a helicopter's engine is to put out enough power to create a downward flow of air that in turn creates a thrust in the opposite direction. Moving all of that air takes a lot of energy, and since your special blades aren't "creating" any energy no matter how complex the rotary vane compressor approach is, they're just spinning around and will completely dependent on additional power input if they need to lift something.

RonL said:
Very close indeed, and as I understand the first two laws of thermodynamics, there are three limits imposed. At what efficiency rate does a machine need to transfer energy in order to maintain it's own movement ?

Being "very close to a prepetual motion machine" is probably not a good thing... To answer your question the only fundamental efficiency that all machines must live by is that their efficiency will be less than 100%. For a machine to continue moving indefinitely, it must have a power input that is equal to all losses in the system.

Your problem is that you're thinking of the rotor as the system, where all it needs to do is keep spinning. In fact the rotor is one part of a helicopter as a system, and the rotational kinetic energy stored in the rotor is small compared to the energy required to keep the helicopter aloft for say 5 minutes.
 
  • #103
It's OK Ron. Just stick your face out the door and close it hard on your head about 5 times. That usually clears my head. Keep thinking.
 
  • #104
What ever happened to Icanbuildit?
 
  • #105
Hopefully he didn't lose the rest of his fingers building his new helicopter...
 
  • #106
who did he say stunk? I think he was OK.
 
  • #107
He's a can-do guy, I was simply referring to one of his posts in this thread:

icanbuildit said:
I lost three fingers building one of my kayaks...
 
  • #108
He's on page 3. I couldn't stop laughing. He's right though. Things can be done. You just don't want to get killed doing them.
 
  • #109
Mech_Engineer said:
If you propose to use compressed air for a power source, you need to carry it on-board. Otherwise you'll need to carry your required energy to compress the gas on-board in some other form, like gasoline.



This isn't sounding good. You're saying you use the kinetic energy from the blades to drive a compressor that pumps air to spin the blades, so at most all this thing could do is spin the blades for a little bit until they run out of kinetic energy (you're neglecting external air drag on the blades also, probably one of the largest factors on a helicopter rotor).



With 5 horsepower of input, that will be your maximum output as well. The point of a helicopter's engine is to put out enough power to create a downward flow of air that in turn creates a thrust in the opposite direction. Moving all of that air takes a lot of energy, and since your special blades aren't "creating" any energy no matter how complex the rotary vane compressor approach is, they're just spinning around and will completely dependent on additional power input if they need to lift something.



Being "very close to a perpetual motion machine" is probably not a good thing... To answer your question the only fundamental efficiency that all machines must live by is that their efficiency will be less than 100%. For a machine to continue moving indefinitely, it must have a power input that is equal to all losses in the system.

Your problem is that you're thinking of the rotor as the system, where all it needs to do is keep spinning. In fact the rotor is one part of a helicopter as a system, and the rotational kinetic energy stored in the rotor is small compared to the energy required to keep the helicopter aloft for say 5 minutes.



First I think I need to extend an apology, after re-reading my response to you it sounded condescending, and in no way do I feel that.:redface:

Now to defend as best I can my thoughts, first air that is compressed in a sealed environment, will return almost all the energy of compression with the exception of friction in both directions, and loss of thermal value through the confining walls. In a conventional system the force of compression is spread over the surface area of say a piston, and any energy returned would be spread over the same area and plane of movement.

In the start of any compression cycle the required energy is low, and as pressure builds the energy demand grows, and in all designs that I'm aware of power is applied very near the main shaft, close to the center of rotation, the least effective place to put torque.

In the design that is being talked about here, the initial energy input will cause movement in both directions, and as air pressure, and kinetic energy increase, a throttle of some design will start bleeding air at the point of maximum torque application... (An example that comes to mind is something I'm sure almost everyone has done, Washing a tire that is free to spin, the tire turns quite fast if water is directed on the outer diameter, but putting pressure at the hub near the bearings will produce very little turning, if any).

As this is pretty much a flow through design, good insulation in the right places will prevent most thermal loss.
Thrust produced by the turning of the rotors, should be around 90%+ of the power absorbed from the tip jet discharge. As stated in the past post, air temperature at the intake, and temperature of discharge, will give the sum of energy conversion within the system.

Would this not be a little along the same lines as a heat pump, that gathers much more BTU value than is required by the driving power unit, that moves the gas through the cycle.
A COP in mechanical form?

The rotors and compressor halves, do make the system, along with a few control features.
Consider an electric motor that is set in a bearing mount that will allow both, armature, and housing to turn, each unit is attached to a proper propeller (1 tractor, and 1 pusher) and the leads supplied a voltage(two contact rings on the housing), each part will rotate in opposite directions, and at a speed equal to the division of the sum of both props. If one prop has a different thrust than the other one, speed will divide accordingly and the prop with less thrust will run faster.
Air has energy based on it's temperature, and if BTUs are liberated through the compression and expansion cycle, how are those BTUs any different than those liberated through combustion of fossil fuel??

I think Rudolph Clausius made comment about the exactness of "work into heat, and heat into work"

So many thoughts, I'm about to go brain dead.:shy:

Ron
 
  • #110
personal helicopter variation

Hi, I've been reading the thread and would like to offer a different suggestion for a very light weight personal helicopter.

1. Four ducted fans powered by light electric motors would provide approx 14hp of lift (large rc modelling engines weigh <1kg each for this thrust)

2. Lithium poly batteries (37v ~4Ah for 800g)

3. Mount them on a backpack style arrangement

4. Wear one of the flying fox type suits to allow cruising at reduced hp - transition might be tricky :-)

5. Some gyro's, a range finder and some electronics to give you a safe landing process (optimised lunar lander scenario)

6. If it was me I'd want an emergency parachute...
 
  • #111
I'm up, I'm flyin'

Got my coptor up and goin'. Ha Ha. This is cool. Pics to follow. Too windy here and very nervous about first experience. This is totally illegal. Woa, this is great. I almost lost my laptop. I don't think I want any more power. OK I'm comin' down. Wew, that was cool. Loud and scarry.......just kidding. Givin' you all a taste of it.
 
  • #112
Cheap helicopter

As far as i can think over it helicopter without that expensive motor to lift the entire weight is not possible.. If u have an idea then please post it and tel me..
 
  • #113
harpreet singh
Hi. Haven't seen your name up yet. Welcome. We're just pushing ideas back and forth. Some of us are wanting to build our own conpters. Others have got factories that turn them out like bread. We're just talking things over. What's on your mind?
 
  • #114
hello

I am new to this group. I am pursuing my B.E. degree and I have no intentions to build my own copter. I just wanted to knew what was the idea in the back of the mind of that person who posted this thread of making cheap helicopters without those expensive motors..
 
  • #115
help

I am working on another problem if u can help me in that,

I have to calculate strain energy of a clamped circular plate with governing equation in polar coordinates. The plate is loaded uniformly. And deflection is in transverse directon to the plate. Can u help me out in finding the required equations and the values of the coefficients of D matrix involved in it...
 
  • #116
harpreet singh said:
I am working on another problem if u can help me in that,

I have to calculate strain energy of a clamped circular plate with governing equation in polar coordinates. The plate is loaded uniformly. And deflection is in transverse directon to the plate. Can u help me out in finding the required equations and the values of the coefficients of D matrix involved in it...

maybe you should move this to a new thread to try and keep the heli one just for helis. Word of advice if you want help with the problem, try and be a little more specific. The guys on here are really good at giving advice, they just need details. Eg. How is the plate clamped? at one point, two points, all the way around the circumference of the plate? Maybe an attached sketch would help. Seeing that it is a circular plate, I would guess polar co-ordinates make sense. For the rest I can't remember what equations would govern a deflected plate. Deflected beams with different cross sections were 1st year statics, but putting strain on plates sounds something along the line of simplifying shear strain on aircraft skin panels, for example, from 4th year aircraft structures. What sort of level of detail are you going into here?
 
  • #117
For everyone that thinks we need 40 horsepower to fly a helicopter, may I suggest we start here, and work up the power ladder to the point where height, and duration becomes worthwhile.:wink:

This is I guess the least power, and the least exciting performance that anyone would want.:rolleyes:

The spec sheet.
http://www.calpoly.edu/~wpatters/davi.jpg


the web site
http://www.calpoly.edu/~wpatters/helo.html

Now I'll see if anyone has more comments, before I speak up again.
Anyone interested in Energy Engineering should have a very strong belief in the quest for efficiency, and that there is much room for new, and slightly different design applications, using old and proven technology. (anything new and different will certainly not be in the books, where it is easy to see and understand (just my thinking)).

Ron
 
  • #118
RonL said:
For everyone that thinks we need 40 horsepower to fly a helicopter, may I suggest we start here, and work up the power ladder to the point where height, and duration becomes worthwhile.:wink:

Considering this quote from the site:

The flight reached an altitude of 8 inches for a period of 8 seconds. The machine was not stabilized. Later attempts with a stabilized machine were considered but not accomplished.

The "Davinci Helicopter" is a very extreme example that cannot be compared to a fully-functioning helicopter outside. This thing barely flew 8" above the ground in a gymnasium. With a 50' rotor span, it's also not at all practical.
 
  • #119
Hensen and Stringfellow flew an elastic powered machine 100 meters before it encountered a stationary object.
 
Last edited:
  • #120
mtworkowski@o said:
Hensen and Sringfellow flew an elastic powered machine 100 meters before it encountered a stationary object.

What machine are you referring to? Link?
 

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