How can I increase the strength and volume of my electromagnetic speaker?

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Discussion Overview

The discussion revolves around the design and performance of an electromagnetic speaker, specifically the challenges faced when replacing permanent magnets with electromagnets. Participants explore the implications of this design choice on sound volume and field strength, as well as alternative approaches to powering the electromagnet.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant describes their attempt to create a speaker using an electromagnet instead of a permanent magnet, noting that while sound is produced, the volume is low and the strength of the electromagnet does not match that of a permanent magnet.
  • Another participant suggests that achieving the field strength of modern speaker magnets with an electromagnet may be difficult, citing power consumption concerns and the need for high current-turns.
  • A participant proposes using the same AC power signal that drives the speaker voice coil to power the electromagnet, suggesting this could optimize current usage.
  • Concerns are raised about the frequency response and phase shift issues that could arise from using an audio signal to excite the electromagnet, indicating that significant current may only be available at low frequencies.
  • Some participants emphasize the inherent advantages of permanent magnets in speakers, questioning the feasibility of the proposed electromagnet approach.

Areas of Agreement / Disagreement

Participants express differing views on the viability of using electromagnets in speakers, with some supporting the exploration of this design while others highlight significant technical challenges and limitations. No consensus is reached regarding the effectiveness of the proposed methods.

Contextual Notes

Participants note limitations related to power consumption, frequency response, and the need for high amplifier power when using electromagnets, which remain unresolved within the discussion.

viks505
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Well I have tried a different approach to make speakers.

Normally speakers contain permanent magnets for producing sound using the property of electromagnetism when electric signals are passed through a coil kept in the magnetic field of Permanent Magnet. (ref: How Speakers Work frm How Stuff works).

now what i have tried to do here is replaced the permanent magnet of the speaker with an electromagnet.

keeping the principal of speaker in mind i have even left the minor air gap between the core and coil (of electromagnet) for letting the coil with electric signals vibrate in the influence of magnetic field producing sound.


the basic idea while performing this was to reduce the weight of speaker along with obtaining difference in sound just by changing the strength of electromagnet.


i have used a soft iron rod of 0.75" dia., 28 awg enameled copper wire, 12 V 500 mAh DC power supply for electromagnet.

the problem being faced here is i am unable to get the similar strength of electromagnet as that of Permanent magnet of the speaker. though i have achieved the sound objective but volume remains very low.

even increase in no. of turns of the coil and changing source to 12 V 3 Amps DC has not solved the problem.

what am i missing, should i go for any different approach in order to increase the field and sound volume
 
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In the 1940's I disassembled pre-war (WW II) (vacuum tube) AM radio sets with electromagnet speakers. The electromagnet was a dc filter coil for the B+ (high voltage) dc supply...

Bob S
 
viks505 said:
Well I have tried a different approach to make speakers.

Normally speakers contain permanent magnets for producing sound using the property of electromagnetism when electric signals are passed through a coil kept in the magnetic field of Permanent Magnet. (ref: How Speakers Work frm How Stuff works).

now what i have tried to do here is replaced the permanent magnet of the speaker with an electromagnet.

keeping the principal of speaker in mind i have even left the minor air gap between the core and coil (of electromagnet) for letting the coil with electric signals vibrate in the influence of magnetic field producing sound.


the basic idea while performing this was to reduce the weight of speaker along with obtaining difference in sound just by changing the strength of electromagnet.


i have used a soft iron rod of 0.75" dia., 28 awg enameled copper wire, 12 V 500 mAh DC power supply for electromagnet.

the problem being faced here is i am unable to get the similar strength of electromagnet as that of Permanent magnet of the speaker. though i have achieved the sound objective but volume remains very low.

even increase in no. of turns of the coil and changing source to 12 V 3 Amps DC has not solved the problem.

what am i missing, should i go for any different approach in order to increase the field and sound volume

I believe that's why permanent magnets are used in speakers -- that's the best way to get the very high short-range fields needed to get loud volume.
 
I don't think you will achieve the field strength of modern speaker magnets easily with an electromagnet. There is also the 'green' issue of power consumption as you will need lots of current-turns which will involve higher voltages etc.. It could be real 'steam radio'!
 
Bob S said:
In the 1940's I disassembled pre-war (WW II) (vacuum tube) AM radio sets with electromagnet speakers. The electromagnet was a dc filter coil for the B+ (high voltage) dc supply...

Bob S

What is known as a hum bucker.
 
Has anyone ever tried just using the same AC power signal coming to the speaker voice coil to power the electromagnet? You would have to plan for the correct resistance of course.

It would have to be the opposite phase of the coil of course which would make them repel and attract.

I believe you would get the amps required and only be using them when necessary rather than trying to power an electromagnet the whole time.

Basically it would work like an AC motor.
 
THORPE said:
Has anyone ever tried just using the same AC power signal coming to the speaker voice coil to power the electromagnet? You would have to plan for the correct resistance of course.

It would have to be the opposite phase of the coil of course which would make them repel and attract.

I believe you would get the amps required and only be using them when necessary rather than trying to power an electromagnet the whole time.

Basically it would work like an AC motor.

The magnets in speakers are permanent magnets, not electromagnets.
 
If you tried to excite the Electromagnet with the audio signal then the self inductance would only allow significant current at the low frequencies. That would make the frequency response very glubby, not to mention the relative phase shift between the current in the voice coil and the varying magnetic field. Then, of course, you'd need a hugely powerful amplifier, compared with what's needed for a standard permanent magnet speaker. Hardly a serious engineering proposition.
If God had intended us to do it that way he'd never have given us neodymium magnets.
 
berkeman said:
The magnets in speakers are permanent magnets, not electromagnets.

I understand that. I was initially proposing to replace the permanent magnet with an electromagnet.
The answer below is great.

sophiecentaur said:
If you tried to excite the Electromagnet with the audio signal then the self inductance would only allow significant current at the low frequencies. That would make the frequency response very glubby, not to mention the relative phase shift between the current in the voice coil and the varying magnetic field. Then, of course, you'd need a hugely powerful amplifier, compared with what's needed for a standard permanent magnet speaker. Hardly a serious engineering proposition.
If God had intended us to do it that way he'd never have given us neodymium magnets.

Great answer. I didn't even think about the inductance. Doop!
 

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