How Can I Measure Water Levels in a Tank for PLC Integration?

AI Thread Summary
To measure water levels in a tank for PLC integration, float switches are recommended due to their reliability and simplicity. They can be set to trigger output signals at specific water levels, which can then be connected to a 24V DC PLC input. For two different water levels, using two float switches is the easiest solution, allowing for separate control of water flow from multiple tanks. An alternative option is to use a more complex sensor like the Liquiphant, which can provide signals based on liquid presence. Overall, float switches are widely available and effective for this application.
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I want to measure level of water at two positions in tank. How to measure it?

|-----|_> here &
| ----|_ >here
|____|
Fig. Tank

when water level reach to certain levels(1,2) o/p voltage should be generated. I hav to connect it to 24 V DC PLC i/p.

I need simple and easy solution.
PLZ help me.
 
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User Name1 said:
I want to measure level of water at two positions in tank. How to measure it?

|-----|_> here &
| ----|_ >here
|____|
Fig. Tank

when water level reach to certain levels(1,2) o/p voltage should be generated. I hav to connect it to 24 V DC PLC i/p.

I need simple and easy solution.
PLZ help me.

Use a float switch.

CS
 
thanx for reply. I havn't seen a float switch before. How does it work?

this is what the prob. is
there are three tanks 1,2,3
water from tank 1 and 2 come in tank 3
i want water from tank 1 should be shut off(i. e. o/p signal should be genrated which will be given to valve of tank 1) after reaching certain level in tank 3.
Same thing for tank 2.Will this ckt shown work for me?

http://img88.imageshack.us/img88/366/watermx3.th.jpg I found on this
https://www.physicsforums.com/showthread.php?t=68527if yes then please expain how
 
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Float switches are just like the float that turns off the water filling your toilet. they either have a mercury tilt switch inside or more likely these days an accelerometer. The gas level gauge in your car is similair.
The connection is on at some angle and off at an other - you just adjust how it is mounted to turn on/off at the desired level.

The trouble with the bare wires conduction sensor discussed in the other thread is that they are vunerable to the electrodes corroding or getting covered in some insulating gunk in an industrial process. Float switches are sealed and a lot more reliable

Lots of plumbing supply places sell float switches, they are used to run sump pumps.
 
I hav to measure level of water at two positions.
for first position Float switch will do it.
But what abt 2nd position?


tank 1 tank 2
|-----| |-----|
| ----| | ----|
|____| |____|

| |
|-----|_> pos. 2
| ----|_ > pos. 1
|____|
tank 3

the water from tank 1 going in tank 3 can shut off by using one Float switch but what abt water coming from tank 2 going in tank 3?
 
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You can either have a float with an analogue output (like a gas tank gauge) and detect two outputs with some extra circuitry.
Or you can have two float switches set for different levels = easiest.
Or somebody might make a float switch that sets two different outputs at two different levels (I don't know of one).
 
You could a Liquiphant level switch, depending on what you want the swithc to do it will send a 24v signal through the switch wire to a relay,PLC o whatever you have set up.

The Liquiphant has basically two paddle/prong arrangements that vibrate at a certain frequency, as soon as they are submerged by a liquid the change in vibration frequency is detected and a signal is made which can be wired into anything.

I'd use two of those sensors
 
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