How to decide which component is best in terms of stress and deformation?

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SUMMARY

The discussion focuses on evaluating components based on stress, strain, and deformation, emphasizing the importance of low stress, less strain, and minimal deformation for optimal performance. Dimensional changes were applied to an existing component, with CAD models created and analyzed using ANSYS to assess stress, strain, and deformation values. The decision on which model is superior requires a comprehensive understanding of design requirements, material properties, and application context. Experienced engineers should interpret Finite Element Analysis (FEA) results, considering factors such as working temperature, loads, and cost.

PREREQUISITES
  • Understanding of stress, strain, and deformation concepts
  • Proficiency in CAD modeling, specifically using ANSYS and SolidWorks
  • Knowledge of material properties and Young's modulus
  • Familiarity with Finite Element Analysis (FEA) techniques
NEXT STEPS
  • Research the application of Young's modulus in material selection
  • Learn advanced FEA techniques using ANSYS for stress analysis
  • Explore CAD modeling best practices in SolidWorks
  • Investigate design requirements for components under varying loads and temperatures
USEFUL FOR

Mechanical engineers, design engineers, and anyone involved in component analysis and optimization using FEA and CAD tools.

SHAHBAZ
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Summary: In terms of stress, strain & deformation, what is better for a given component. 1) low stress or high stress 2) less strain or large strain 3) less deformation or large deformation?
Some dimensional changes were made in an existing component to study how these changes effect the component. Then CAD models of existing and modified component were made and analysed in ANSYS. Stress, strain & deformation values for both the models were found from analysis. How should I decide which model is better?

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SHAHBAZ said:
Summary: In terms of stress, strain & deformation, what is better for a given component. 1) low stress or high stress 2) less strain or large strain 3) less deformation or large deformation?
Some dimensional changes were made in an existing component to study how these changes effect the component. Then CAD models of existing and modified component were made and analysed in ANSYS. Stress, strain & deformation values for both the models were found from analysis. How should I decide which model is better?
well which case do you think would be better. And why do you say that?
 
You have not given enough information regarding the overall component's design, material properties, observed stress values, its application and the reason for the design change for any answer to be given to your question.

Sometimes, if there is no safety or operational risk created, there are tradeoffs between design stresses vs other benefits resulting from a design revision; but, this decision should only be made by an experienced engineer based on a detailed understanding of the subject at hand. An accurate application of FEA results requires both engineering knowledge and background knowledge of how to evaluate and verify FEA analysis results.
 
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What defines "best"?
 
Firstly, I'd say you would have to specify the requirements that the component needs to meet, once this is established you could use young's modules to eliminate materials that do not met requirements.

As with Cad models depending on software, I use solidworks, you can test the materials and compare to see if they meet requirements.

But for any of them to work and for you to make the decision firstly you need to set the components requirement, and there's a few to consider, working temperature, loads, movement, creep, density, weight restriction, cost just to name a few.
 
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