How to determine linear force from rotational force?

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Discussion Overview

The discussion revolves around determining the linear force required from a stepper motor in a rack-and-pinion mechanism for raising and lowering a platform. Participants explore methods to calculate the necessary force based on motor specifications and the anticipated weight of the platform, which remains uncertain until construction is complete.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Mike seeks guidance on converting motor ratings (ounce/inches or gram/centimeters) to linear force for a rack-and-pinion system.
  • Adam suggests a formula relating motor power, linear force, and linear velocity to help calculate the required force.
  • Another participant emphasizes the importance of estimating the platform's weight based on materials and dimensions to inform motor selection and design.
  • A different viewpoint stresses that without knowing the lifting force, one cannot properly choose a motor or design the rack and pinion, highlighting safety concerns in the design process.

Areas of Agreement / Disagreement

Participants generally agree on the necessity of knowing the platform's weight to make informed design choices. However, there are differing views on how to approach the calculations and the implications of uncertainty regarding the platform's weight.

Contextual Notes

Participants note limitations in estimating the platform's weight and the associated stresses on components, which could affect the design and safety of the mechanism.

mikegrundvig
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Hi all; I'm building a mechanism that will raise and lower a small platform but I need to determine how much force is needed. Sadly, until the platform is built and set up I won't know how heavy it will be so I'm trying to just determine how to calculate the force various motors can put out so I can pick them correctly when I'm ready.

Basically, I'd like to use a rack-and-pinion combined with a stepper motor to handle the movement. I THINK this is a simple question, I have the strength of the stepper motors available in either ounce/inches or gram/centimeters and conversion between them is simple enough. The problem is that I have no idea how to convert that motor rating to linear "strength" or "holding point" based on a rack-and-pinion design. I'll be machining both the rack and the pinion so I'm completely flexible on the tooth size and count. BTW - here is a sample of the type of motors I'd like to use:
http://www.jameco.com/Jameco/catalogs/c111/P113.pdf

Any help or guidance here would be greatly appreciated. Thanks!

-Mike
 
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Mike,

you could use;

motor power (W) = Linear Force from platform (Newtons) x Linear Velocity of platform (metres per second) = ...(Watts)

There are other ways of calculating it I'm sure, but this is quite simple.Adam
 
1988 ajk give you the answer and for "Sadly, until the platform is built and set up I won't know how heavy it will be ". You can estimate it if you know what materials are been used and the size (dimensions) of platform
 
If you don't know the force your lifting you can't choose a motor, and you definitely cannot machine a rack and pinion as you have no idea of the stress the components will be under, which will help you choose the correct module etc.

the weight of the platform is the most important starting point of your design calculations, so that you can design all components around this force. this will ensure your system is SAFE

Note; if you have designed it with 3d CAD the weight is calculated for you...
 

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