Identifying Phases & Common in a 3-Phase Brushless DC Motor

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Discussion Overview

The discussion revolves around identifying the phases and common wire in a 3-phase brushless DC motor sourced from a hard disk. Participants explore various methods to determine the wiring configuration, including electrical measurements and manufacturer specifications.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Some participants suggest checking for manufacturer specifications or contacting the manufacturer for assistance in identifying the wires.
  • Others propose using an oscilloscope to measure voltage differences between the wires while the motor is spinning to determine the common and phases.
  • One participant mentions using a multimeter to measure voltage differences, indicating that the phase-to-phase voltage will be greater than the phase-to-common voltage.
  • There is a suggestion that the common wire may be the case ground, with a note that there are multiple ways to connect the motor, some of which may cause it to rotate in the wrong direction.
  • Participants discuss the possibility of identifying the common wire by measuring resistance between the wires, with one suggesting that the common lead will have minimum resistance to the other leads.
  • Some participants express uncertainty about the identification process, noting that it may require trial and error to determine the correct wiring configuration.
  • One participant speculates that the motor is a sensorless brushless DC permanent magnet motor, which uses Faraday induction voltage for commutation.
  • Another participant describes a method for identifying the common lead by applying power between the common and other leads to see if the motor moves in steps.
  • There is a mention of a specific sequence of voltages applied to the motor's stator windings, suggesting a deeper understanding of the motor's operation.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the identification of the common and phases, with multiple competing views and methods proposed. The discussion remains unresolved regarding the best approach to determine the wiring configuration.

Contextual Notes

Some limitations include the lack of a datasheet for the motor, uncertainty about the motor's specific type, and the potential for incorrect connections leading to improper motor operation.

anita1984
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Hello Forum , i have a spindle motor from a Hard disk , it's a 3 phases DC brushless motor . This motor has 4 wires , 3 phases and 1 common , how i can know the phases and the common ?
Thanks in advance.
Anita
 
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Does the motor have a manufacturer name and part number? Perhaps you could look for specifications there?

Is it possible to fire up the hard drive with the wire connections exposed? You could probe the the connections oscilloscope and see if you can find the common by looking at the voltage difference between any two wires while the motor is spinning. The phase could be determined by looking at the difference between two phases, and interpreting the difference signal. Alternatively, if you can ground the common, simply look at the two traces from any two phases to directly view the phases.
 
You could use a multimeter (or ac voltmeter) to measure the voltage difference between phases. The vpp (phase to phase) will be greater than vpc(p to common).
 
Your motor has three phases and a common. The commmon is probably case ground. All three phases are probably equivalent. There a six ways of connecting it. Three will cause the motor to rotate in the wrong direction. Many years ago, we asked an electrician to wire up a three-phase motor on a big vacuum pump to the three-phase power. The pump pressurized the vacuum system.
 
Hello guys,
@Fenn :Thanks for you reply, the manufacturer name is Nidec , the part number is DLH-3237 , i didn't found any datasheet in the internet. I have the motor only , i can't connect it to the hard driver. I can't know the coils and common from the OHM between the 4 wires?
@chaoseverlasting: Thanks for your reply, same question :I can't know the coils and common from the OHM between the 4 wires?
 
the motor has 4 wires :White, black,green and red , maybe the black is the common ?
 
Hi anita1984,

If you've got the manufacturer name and the part number, how about you give them a shout on their contact form at http://www.nidec.com/form.html?

In my experience with stepper motors, it's not always obvious which lead is which when looking directly at impedance on the leads. Perhaps there is a clever trick, like using an impedance meter to measure the inductance across lines, and find the common that way. But there's no way to tell which lead is which phase unless you do some trial and error.

I once had an unknown stepper motor, where the common was obvious, but each phase was not. I used a quadrature stepper motor driver, and played with the order of the leads until the motor stopped having a fit. Probably not the most elegant solution, but it did the job in the end!
 
Last edited by a moderator:
I suspect that the motor is a brushless dc permanent magnet motor, of the sensorless type (no Hall Effect sensor). The motors are self-commutating, meaning that the Faraday induction voltage is used by the drive circuit to commutate the 3 phase signal.
 
I'd think it more likely that common would tie to V+.
 
  • #10
If it is a stepper motor, you can identify the common lead. It is the one that has minimum resistance to the other leads. The other windings go through the common so you get about double the resistance between those leads.

Make a mark on the spindle. Apply power between the common and the other leads in turn. If you get it right, you might be able to make the motor move around in steps.

Try to work out how many steps there are per revolution for your motor.
 
  • #11
My guess is that it is a brushless dc permanent magnet motor, and that the phase triggering may be done using the Faraday induction voltage on one of the wires until it reaches synchronous speed. There is a dipole permanent magnet rotor, and three stator poles, wired either in a delta or a "Y" configuration. The voltages applied to the three stator windings are either +V or -V(which may be zero volts).
There are six steps per revolution: I am labelling them P (plus) and N(negative)
P N N
P P N
N P N
N P P
N N P
P N P
I have some 100-year-old toy electric motors that have a dipole field coil, and a three-pole rotor. The voltage sequence via the commutator is the same.
 

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