Improving Torque Data Signal with Digital Filtering

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SUMMARY

The discussion focuses on improving the quality of torque signal measurements from a three-phase brushless motor using digital filtering techniques. The user experiences noisy torque signals during data acquisition, particularly after applying a brake to the motor. A suggested solution involves applying a digital filter using the z-transform, specifically the filter defined by H(z) = 0.01z² / ((z - 0.9)(z - 0.9)), which can enhance the clarity of the torque signal to match the RPM signal quality.

PREREQUISITES
  • Understanding of three-phase brushless motor operation
  • Familiarity with torque sensor measurements
  • Knowledge of digital signal processing concepts
  • Experience with z-transform and digital filtering techniques
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  • Research digital filtering techniques in signal processing
  • Learn about the z-transform and its applications in filtering
  • Explore advanced filtering methods for noise reduction in torque signals
  • Investigate data acquisition systems for brushless motors
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Engineers and technicians working with brushless motors, signal processing specialists, and anyone involved in improving measurement accuracy in torque and speed applications.

Trainee28
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Hello,

I have a three phase brushless motor and was trying to measure its torque and speed using a torque sensor. The motor will first go to its maximum speed which is about 6000RPM, then I applied a brake to decrease its velocity. Here is what I get as a result of data acquisition :
upload_2015-7-3_11-41-17.png

The problem is that the torque signal looks kinda mess up. I wish to get a signal as nice as the RPM. Does anyone know how can this be done? Some kind of signal processing steps?

Please help me.
 

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It seems that you are measuring the torque after the brake. The curve for the torque does not reflect the curve for the current.
Trainee28 said:
I wish to get a signal as nice as the RPM. Does anyone know how can this be done? Some kind of signal processing steps?
If the data are sampled digitally, you can insert a digital filter ( z-transform ) like for example:

H(z) = 0.01z2 / ( ( z - 0.9 ) ( z - 0.9 ) ) = 0.01z2 / ( z2 - 1.8z + 0.81 )

( The amplification = 0.01 / ( 1 - 0.9 )2 = 1 )

You can put your already sampled data through such a filter and redraw the result.
 
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