Making a solar cell phone charger

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Discussion Overview

The discussion revolves around the construction of a solar cell phone charger using a small solar panel. Participants explore the feasibility of the setup, including power output, current limitations, and potential designs for charging USB devices.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • Eddie describes his project involving an 8W, 17V solar panel and a 5VDC regulator kit, seeking advice on current output and safety for charging devices.
  • Some participants suggest looking at existing designs for solar chargers, noting that many use battery packs to store energy for later use.
  • One participant calculates the maximum current output of the solar panel setup to be approximately 470 mA, based on the panel's specifications.
  • Another participant mentions the need for a heatsink for the linear regulator due to power dissipation, which is calculated to be around 5.64W.
  • Eddie later reports success in using the setup to charge a portable phone charger, indicating that the regulator was getting hot but was managed with a heatsink.

Areas of Agreement / Disagreement

Participants generally agree on the calculations regarding current output and the need for a heatsink, but there is no consensus on the best design approach for the charger, particularly regarding the use of battery packs versus direct charging.

Contextual Notes

Some assumptions about the efficiency of the regulator and the solar panel's performance under varying sunlight conditions are not fully explored. The discussion does not resolve the optimal design choices for the solar charger.

eddie90
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Good day everyone,

So I have a spare solar panel that has been laying around and I want to put it to use. Its a small panel, about 8"X12". The specs read 8 Watts and 17 Volts

I was thinking of maybe making a solar charger for phones and other 5VDC USB devices.

I bought a 5VDC regulator kit, soldered it together and got it to work with the panel
This is the kit:
http://www.superdroidrobots.com/shop/item.aspx/5v-regulator-board-kit/508/

Next I want to hook the output up to a set of maybe 2 or 4 USB ports. I can get these off an old computer or other device.

My question is, how do I know how much current this thing will output at 5VDC?
I know my factory cell phone charger outputs 2000ma or 2 amps.
How do I know that this setup will not output more than that and damage the device being charged.
Or is this setup even strong enough to go up to 2 amps?

Is there a way to test for this?

Thank you and sorry for the long post

-Eddie
 
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The specifications for the PV is; 17V, 8W. The current will be ( 8W / 17V ) = 0.47A.
The regulator is a linear regulator so Iin = Iout.
The maximum current out will therefore be 470 mA.

The voltage drop across the regulator will be 17Vin – 5Vout = 12V
The regulator will therefore dissipate power ( 12V * 0.47A ) = 5.64W
Maybe you should consider a heatsink if the regulator gets hot.
 
Baluncore said:
The specifications for the PV is; 17V, 8W. The current will be ( 8W / 17V ) = 0.47A.
The regulator is a linear regulator so Iin = Iout.
The maximum current out will therefore be 470 mA.

The voltage drop across the regulator will be 17Vin – 5Vout = 12V
The regulator will therefore dissipate power ( 12V * 0.47A ) = 5.64W
Maybe you should consider a heatsink if the regulator gets hot.

The regulator chip did did begin to get a little hot so I did attach a small heatsink to it.
I am using it to charge a portable phone charger that itself is charged with 5V

Seems to work just fine now.

Thank you!
 

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