On aluminium as vise / clamp material

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Discussion Overview

The discussion revolves around the viability of using aluminum as a material for making vises or clamps, particularly in relation to its strength and suitability for various applications. Participants explore different types of aluminum and their effectiveness in clamping tasks, including specific use cases such as PCB rework and metal fabrication.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Conceptual clarification

Main Points Raised

  • Some participants express confusion about the practicality of aluminum as a vise material and question which type of aluminum would be reliable.
  • One participant mentions using an aluminum vise for PCB rework and asks about the specific application, clamping force, and clamp area needed.
  • Another participant describes their application involving the clamping of 3-5 mm thick steel for cutting, grinding, or drilling, questioning whether aluminum is sufficiently strong for such tasks.
  • A later reply suggests that the effectiveness of aluminum vises depends on the material and shape of the workpiece, proposing that using a steel vise with pads made from various materials, including aluminum, may be a better compromise.
  • It is noted that softer jaws than the workpiece are generally recommended, with copper being highlighted for its ability to conform to shapes and harden after deformation.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the suitability of aluminum for vises, with multiple competing views regarding its strength and application. The discussion remains unresolved regarding the best practices for using aluminum in this context.

Contextual Notes

The discussion highlights the dependence on specific applications and the characteristics of the materials involved, but does not resolve the uncertainties regarding the strength and viability of aluminum vises.

abdulbadii
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TL;DR
which type aluminium for make up a vise clamp
This's slight confusion as productions/markets have aluminium material for making up a vise clamp

Is it really going to workable/viable and which type aluminium could reliably be as vise clamp ?
 
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I have an aluminum vise/clamp that I use, but it is for PCB rework. What is your application? What clamping force and clamp area (hence clamp pressure) do you need?
 
berkeman said:
I have an aluminum vise/clamp that I use, but it is for PCB rework. What is your application? What clamping force and clamp area (hence clamp pressure) do you need?
improvisation or fixing of our steel iron stuffs i.e. clamp 3-5 mm thick steel to be cut/ground/drilled or reformed its shape etc
is Al such adequately strong ?
 
abdulbadii said:
TL;DR Summary: which type aluminium for make up a vise clamp

Is it really going to workable/viable and which type aluminium could reliably be as vise clamp ?
It's so dependent on what you want to hold (material and shape). One of the best compromises is to use a steel vise with pads of different materials. I have used copper, tufnol and aluminium pads in an assortment of steel vises. Copper is particularly good as you can easily anneal it (red hot then quenched) and it can form itself around odd shapes (say aluminium threads) and harden itself after flowing . (Copper is great for softening the jaws in a lathe chuck)
I guess the rule would be to use softer jaws than the work piece - mostly.
 

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