Power Plant Load Spike: Get Advice Now

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Discussion Overview

The discussion revolves around a load spike incident at a power plant involving multiple engines operating in parallel. Participants are exploring potential causes and solutions related to the sudden drop in load from one engine and its subsequent recovery, as well as the implications of previous accidents and control system issues.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant suggests that the issue may be related to a governor or fuel pressure problem and recommends monitoring fuel pressure and injector rack position.
  • Another participant seeks clarification on whether the generator rejected load due to a system spike or if the load reduction on one generator affected the others, questioning the definition of "sudden."
  • Questions are raised about the operational mode of the plant (island mode vs. grid connection) and the type of fuel control in use, whether mechanical or electronic.
  • A participant mentions that the plant is running in droop mode, not connected to the grid, and that the engine is controlled by software, highlighting a communication failure during operation that prevented emergency stop functionality.
  • Concerns are expressed regarding the reliability of the software control system, with a participant emphasizing the importance of a centrifugal overspeed trip for safety.
  • It is noted that the control system hardware panel's ground connection was found to be disconnected, which may be related to the issues experienced.

Areas of Agreement / Disagreement

Participants express various concerns and hypotheses regarding the incident, but there is no consensus on the exact cause or solution. Multiple competing views and uncertainties remain regarding the operational conditions and technical details.

Contextual Notes

The discussion includes unresolved technical details, such as the implications of the disconnected ground connection and the specific nature of the software control system's failure. There are also assumptions about the operational environment that have not been fully clarified.

Who May Find This Useful

This discussion may be useful for engineers and technicians involved in power plant operations, control systems, and safety protocols, particularly those dealing with diesel engines and load management issues.

Asghar Hussain
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Dear All,

one of our power plant has load spike when engine is running in parrell operation 7 * (3.5MW) capacity.

one engine suddenly down the load at zero kw in three seconds again load pick at full load .
this engine had an accident of generator blast last year.
please advise
 
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Diesels ?
Sounds like a governor or fuel pressure problem.
Can you connect some sort of recorder to monitor to fuel pressure and injector rack position?
 
Are you saying the one generator rejected load after a system load spike and then attempted to take on load again? Or did you mean the load reduction on one generator caused a spike in the other six generator loads?

Also define sudden. Do you mean a few cycles or seconds?
 
Are you running in Island mode or connected to a grid? What type of fuel control do you have, mechanical, electronic? Are you running in droop or load control?
 
Dear All,

plant is running droop mode not connected with grid
fuel type HFO heavy furnace oil engines, this engine is software control,
during operation communication failure appeared and all parameters held (hang) emergency stop does not work.
this engine one accident of over speed alternator rotor poles broken

today we found that control system hardware panel Earth (ground) is not connected may have this reason for this issue, please give your comments.
 
this engine is software control, ...
during operation communication failure appeared and all parameters held (hang) emergency stop does not work.

I never trust a computer with anything important.

I hope it has a centrifugal overspeed trip. If not, stay physically away from it.
 

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