Prehistoric iron smelting - optimization

  • Thread starter Thread starter h4tt3n
  • Start date Start date
  • Tags Tags
    Iron Optimization
AI Thread Summary
The discussion centers around optimizing air distribution in a furnace for smelting processes. A suggestion is made to create a specialized manifold that fits the furnace bottom, allowing for equal air intake through multiple inlets and incorporating flow restriction fittings to ensure steady air pressure. This approach aims to prevent uneven air blasts that could affect smelting efficiency. The conversation also touches on the importance of how ore, fuel, and other materials are introduced into the furnace, drawing parallels to techniques used in fired brick production, where careful stacking ensures uniform heat distribution. Additionally, there is speculation about the variability of tuyere insertion depths during smelting, which could influence air dispersion.
h4tt3n
Messages
10
Reaction score
0
Hello everyone,

My questions and link to my webpage is posted over at the original science forums. Please take a look:

http://www.scienceforums.net/forum/showthread.php?t=36161

Cheers,
Michael
 
Engineering news on Phys.org
My guess would be to try making a special manifold which fits the bottom of the furnace. To allow an "equal" amount of air into the furnace, you might have to mess around with multiple inlets, and possibly a flow restriction fitting. I got one out of McMaster for a leak tester that I was working on which allowed me to put 150 psi into my system at a steady pace when the valve was completely opened as opposed to dumping the air in darn near instantaneously. That would maybe help evenly distribute the air, as well as keep from blasting air into one specific area.

Hope this help somewhat.
 
Is much known about how the ore and fuel and possibly other 'furniture' is added to the furnace? I recall that a similar problem is seen in fired bricks and is solved today by careful stacking of the green bodies so that the heat reaches everywhere.
Is it possible that a piece of furniture was added to the furnace to aid in the dispersion of the air blast? Or is it likely that the tuyre insertion length was variable... possibly several being used (of varying insertion depths) during the course of the smelt?
 
Back
Top