Why are coil overs “ better” than the separate coil spring / damper arrangement. Well, a lot of times they may not be. But if we look into this question a little deeper, the real question is – What is the best set up for my class to WIN.
If your track rules permit, I would say coil overs are the best way to go if the budget permits. You cannot beat a refined concept and the evolution of coil overs has reached this point. Most high-end coil overs are lighter than the factory components they replace to reduce unsprung weight and further increase handling. They are easier to tune in and adjust.
Penske 3 way adjustable shock weight 8#
Coil over spring 4#
Stock coil rear spring 11#
Stock type tube shock mounted up side down – 1# sprung 3 # unsprung
Stock type rear spring / shock weight total – 15#
Coil over rear spring / shock weight total – 12 #
But now look at Unsprung weight – coil over sprung weight is 6# and stock type coil set up is 14# per side so we are talking about 12# unsprung with coil overs versus 28# unsprung with stock coils/shocks.
Now the real inside baseball stuff begins to make sense. ALL Coil springs will have side loading.
From
http://www.pawangroup.co.in/archives/10531
Definition of Eccentric Load: When the load applied to a portion of the column (spring) is not symmetric with the central axis of the column (spring), the load applied is called eccentric load
see spring 1 pic below
Explanation: In above figure (Diagram 1) P is applied load, L is length of the object under load. Here load P is not symmetric with the central axis of the object.
Effect of Eccentric Load on Spring: Spring is an elastic body which when subjected under any type of load starts to deform. If the applied load is in allowable physical tolerances the spring gets back to the initial position due to its elasticity.
It is very important that the applied load is not just in the given physical tolerances but, is also applied properly. If a spring is applied be load P of which the axis is not symmetric with the central axis there is a chance of spring buckling, which can lead to spring breakage.
see spring # 2 pic belowWhen eccentric load acts on the spring the stresses on spring coil increases and load parameter also varies. Due to eccentric loading the stresses on the farthest side (ref. Diagram 2) increases i.e. side A. The stresses on the nearest side of eccentric load decreases due to extra compression. The effect of eccentricity on spring varies considerably with the shape of end coil and also the number of coils in the spring. Stress increase due to eccentric loading varies directly with the distance between central axis and load axis (e).
In plain hillbilly tech – when you compress any coil spring you will have side loading. This side force loading is caused by the springs ends not being able to distribute the compression forces equally to the spring perches. This is magnified if you got the spring ending in a non parallel ground seat. You have at best about one half a coil displacing the load. For the typical grocery getter you would never care about spring eccentric loading.
see coil spring # 3 pic belowParallel ground coil springs used on coil overs are a lot better but
inherent characteristic of a coil spring when mounted co-axially around the damper of a vehicle with fixed position spring perches is that it will generate a lateral load due to its not being able to distribute load forces evenly around the face of its end coils. This lateral loading manifests itself as a bending load in such coil over applications, and results in greatly increased frictional forces within the damper. The answer is the hydraulic device supplied by Hyperco. Their ultra high quality spring rate and load test scale, which charts axial load as well as longitudinal load found with some configurations, 98% of the lateral forces were eliminated. You can run softer spring set up since a portion of the old spring rate was going to side loading and not compression. You get better shock life and better tire grip than the other guy running coil overs. You add ½ pound to sprung rate with these coil perches.