Raising a weight using hydraulics

In summary: There are many devices that do this, including air springs. In summary, Roger is looking for a compressed gas device that will lift a weight, and he is concerned about the safety of the system. He has found several options on the internet, including pneumatic products, and is now looking for feedback from the others.
  • #1
roger5
21
0
Hi
I have a weight of around 100lbs that I need to raise by a few inches. Basically what I would like is some kind of compressed-gas device that I can place underneath the weight and:
1. then trigger the gas to expand and raise the weight.
2. push down the weight to restore it to its original position

Is it possible? I thought to do it somehow using hydraulics. From searching the Net, I came across things like hydraulic accumulators. Could these be suitable? Is there a solution?

Roger
 
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  • #2
Do you want it automatic or would having to pump a handle or some device be ok? If so, there are a lot of things out there that do this. Look at the following:

pallet jacks
http://www.materialflow.com/MFG-PRODS/Cascade/CPJ2136Q.jpg

Bottle jacks:
kybjack.gif


Stacker lifts:
http://www.wescomfg.com/spl682424.jpg
 
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  • #3
Just to clarify something here, Roger, compressed gas systems are not hydraulic... they're pneumatic. Hydraulics involve liquid (usually oil). The biggest difference, other than weight, is that liquid is not compressible. Air cylinders can have a bit of a springiness to them. There are hybrid systems as well, wherein air pressure is used to activate the master cylinder of a hydraulic circuit.
In any event, you're not going to be able to simply push the weight back down to reload the system. There has to be a pressure-relief valve involved.
 
  • #4
Pneumatic I guess I meant.

What I need some kind of cylinder that extends and lifts a weight. I also need to activate the lifting via some kind of RF signal. I would then manually return the weight to the original position.
 
  • #5
I forgot to ask: How would the pressure relief valve fit into the equation exactly?
 
  • #6
Just trace the sequence of events. To start with, you have a load sitting on top of your hoist. Then you (remotely) activate your hoist by pumping air into it. In order to lower that load, you then have to allow the air to bleed out in a regulated manner. That's what I mean by a pressure relief valve.
 
  • #7
Ok, I get it. So here's the thing: Is there any way to have the mechanism self-contained in the cylinder? What I mean is, to do without some kind of external tank to provide the pressure source of air or whatever?
What I am thinking is the cylinder is pressurized enough to raise the weight, but is prevented somehow from extending. That's where the the remote activation comes in. The energy to compress the gas (to reset the sytem) would come from pushing the weight down to the original position.
 
  • #8
Another question: Say I have to have an external tank providing air (or some other gas). Would the system be able to work in a self-contained way, ie. without having to introduce air from outside the system (the system being the tank and cylinder)?
 
  • #9
http://www.smcusa.com/"

http://www.bimba.com/"

Check out these links for commercially available pneumatic products.

If you do enough poking around these sites you can learn a lot.

You will need a control valve, so be sure to check those out.

No, you cannot capture and reuse the air. Just like water doing work to drive a turbine you must do work on it before you can use it again.
 
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  • #10
Roger, it sounds very much as if what you want is a spring. I believe that there is a way to achieve your goal using an accumulator as you suggested in your original question.
A cylinder attached to an accumulator, with no valving, should work if it's pressurized enough to lift the load, but not to the full capacity of the accumulator. Manually pushing it back will force the air or liquid into the accumulator, raising the pressure in it. A mechanical latching mechanism can then hold it in position until the next time it's triggered.
Check with the others about this, though, because there might be factors that I'm overlooking.
 
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  • #11
It's starting to sound like what I need. Any chance you could send a sketch? I don't understand how the spring fits into the equation?
 
  • #12
Yeah a cylinder/accumulator system would theoretically do what roger wanted, but I'm a bit concerned. I'd like to know why this arrangement is needed; it's inherently more dangerous than a system which would be non-pressurised when at rest. Having seen the aftermath of some relatively low-pressure, low-flow pneumatics having failed after being loaded for extended periods at rest, I'd have to have a really good reason not to use something based on the arrangement first suggested by Danger and Fred.

Roger, why are you so averse to using a compressor/storage tank and a control valve?
 
  • #13
Good point, Brewnog.
Roger, as for the spring, there isn't one (unless it's a spring-operated accumulator). I was merely pointing out that you want your cylinder to behave the way a spring would.
 
  • #14
Well you could use a cylinder and accumulator as a spring, but I don't know why you'd need or want to.
 
  • #15
Why not use a worm drive with two identical collapsible containers (that are able to withstand 100+ lbs of pressure) that holds the same amount of fluid. The worm drive of course would be between the two conatainers powered by an electric motor that is conected to a remote toggle switch that can reverse the polarity. you have no need for any valves because of the worm drive. making sure that the size of the tubing used to connect the two containers to the drive is only about 10% of the size of the container or less (the smaller the tubing the more durable it needs to be) but the worm drive needs to be the same size as the tubing. Plus the smaller the tubing the more weight you can lift. (A worm drive is a lot like a drill bit)
 
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What is the concept behind raising a weight using hydraulics?

The concept behind raising a weight using hydraulics is based on Pascal's law, which states that pressure applied to a fluid in a closed system will be transmitted equally in all directions. This means that when force is applied to a small area, it can be magnified and transmitted through the fluid to a larger area, resulting in a larger force being exerted.

How does a hydraulic system work to raise a weight?

A hydraulic system consists of a closed loop of fluid-filled tubes, with one end connected to a small piston and the other end connected to a larger piston. When force is applied to the small piston, it creates pressure in the fluid, which is transmitted to the larger piston. The larger piston then exerts a larger force, allowing it to lift a heavier weight.

What are the advantages of using hydraulics to raise a weight?

One of the main advantages of using hydraulics is that it allows for a smaller force to be used to lift a heavier weight. Additionally, hydraulic systems are very precise and can be easily controlled with valves and pumps. They also require minimal maintenance and have a long lifespan.

What factors should be considered when designing a hydraulic system for lifting a weight?

When designing a hydraulic system for lifting a weight, factors such as the weight of the object, the distance it needs to be lifted, the amount of force required, and the size and strength of the pistons must be taken into consideration. The type of fluid used and any potential safety hazards should also be considered.

Are there any limitations to using hydraulics for lifting weights?

While hydraulics have many advantages, there are some limitations to consider. One limitation is that the system relies on a continuous supply of fluid, so if there is a leak or loss of fluid, the system will not work properly. Additionally, hydraulics can be expensive and require regular maintenance to ensure proper functioning.

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