Removing oil aerosols(mist) from compressed air

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Discussion Overview

The discussion revolves around methods for removing oil aerosols and vapors from compressed air systems, particularly in the context of maintaining clean air output and minimizing oil loss. Participants explore various filtering and separation techniques, as well as the placement of these systems within the air processing setup.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Conceptual clarification

Main Points Raised

  • One participant describes a setup involving an oil container under vacuum and seeks advice on the best method to remove oil aerosols from the air stream.
  • Another participant suggests using a filter to collect oil vapors or chilling the air, possibly with a centrifugal filter.
  • A coalescing filter arrangement is recommended by one participant, noting that it is typically used alongside a particulate filter.
  • Another contribution mentions the use of a compressor filter stack designed for breathable air, which can effectively remove oils and allows for periodic purging of collected oil.
  • One participant discusses the potential need for a compressor and condensing chamber to achieve extremely pure air, highlighting the challenges of compressing vacuum output and the necessity of seeding the air with water for effective condensation.
  • A participant expresses confusion regarding the difference between oil aerosols and oil vapors, indicating a belief that they are dealing with oil vapors that evaporate in the container.
  • Questions arise about the size of oil vapor droplets, with a participant referencing a link that suggests they are smaller than oil aerosol droplets.

Areas of Agreement / Disagreement

Participants express varying opinions on the best methods for removing oil from air, with no consensus reached on a single solution. There is also uncertainty regarding the definitions and characteristics of oil aerosols versus oil vapors.

Contextual Notes

Participants note the importance of understanding the size of oil vapor droplets and the implications for filtration methods. There are also mentions of the need for regular maintenance of filters and the challenges associated with processing condensate.

malkio
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Hello!
My process looks like this:
i've oil container with constant vacuum of 3-10 mbar for removing oil aerosols from container.that vacuum is produced by ejector(vacuum pump) down the line in which goes air at 6 bar.oil aerosols then together with air goes to atmosphere.
what I'm trying to do is remove that oil aerosols from stream and collect them at another container so i'have clean air going out and not losing oil.
-what's best or most common solution for that kind of problem?
-what type of filter or separator?
-is it better to put it before or after ejector?
-what 's the difference?

tnx
 
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maybe I've wrong said,what I'm trying to remove are oil vapours
 
malkio said:
what I'm trying to remove are oil vapours

Probably one would have to use a filter to collect the vapors, or chill the air with or without centrifugal filter.
 
Last edited:
You will need a coelescing filter arrangement. They are usually used in tandem with a particulate filter.

Take a look here for examples:
http://www.wilkersoncorp.com/product/coalescing.html
 
Last edited by a moderator:
If you are just trying to clean your exhaust gases then find a diving supplier and buy a compressor filter stack. These are designed to provide breathable air and in particular take oils out. The oil migrates to the bottom of the stack so you can can purge the stack periodically by closing the outlet and blowing it through a vent on the base.

Things to note:
The filter stack will need regular cleaning and periodic replacing dependent on the contamination levels and flow rates.

If you are trying to remove particulates smaller than the filters can handle with the required flow rates in order to get pure air you can use a compressor and condenser.

Basically take your vacuum output and put it through a compressor. When it is pressurized release it into a condensing chamber. The drop in pressure and hence temperature causes fluids to condense out and drop to the bottom of the condensing chamber.
The condensate traps solid particles as it forms, leaving you with extremely pure air, so pure it is difficult to breath as it dries your lungs up.

Things to note:
The output from you vacuum pump won't like being compressed. You will need to fill a vessel and then compress from that vessel.
You may need to seed the air with a small amount of water to get sufficient condensate to collect the oil vapour depending on relative humidity of the air in the cans.
You get an oil emulsion out the end which will be difficult to process.
 
FredGarvin very helpful link,tnx to you and others too,
maybe i wrong explained problem at first,because I'm from non speaking english area so I'm bit confused with oil aerosol vs oil vapour,what's the difference?
i think i deal with oil vapour because oil just evaporate in container,don't going through some process
and what size are oil vapour droplets?as i understand from link FredGarvin give they are smaller then oil aerosol droplets but 0.003 sounds pretty small to me,i just need air free of oil for intake of air compressors
tnx
 

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