BillTre said:
To protect against any implosion, you could put your vacuum chamber in a 5 G plastic bucket with a top with holes drilled in it for the hoses/tubings. The buckets can be obtained from places like Home Depot or Lowes for <$10 usually. They are quite strong.
Thanks, but the problem is that it sacrifices portability. I need to keep everything frozen from the start, so I would have to remove, apply vacuum, and then return and that's only if it's ok to be outside of the bucket for a month.
The kind of glass has an effect on the strength of the container. Pyrex and similar glasses are pretty strong. I have used them for tissue culture media sterile filtration.
You could also get polycarbonate or related plastic (acrylic is kind of brittle in comparison) containers from restaurant supply stores.
Price will vary with size and you are more likely to find something like a straight edge beaker rather than a bottle. They would require a larger plug, but provide a larger opening/volume.
Round is usually stronger than square containers.
Interesting and I may look into it, thanks. I do know that Mason jars are designed for a certain amount of vacuum and even temperature differences, but I haven't been able to find any published maximum vacuum data. Since most food appears to be vacuumed down to roughly 20" Hg, I suppose I could stop the vacuum process there. It would just take longer for the freeze drying process to complete.
I have used vac chambers similar to the one pictured above and they definitely kept the vacuum pretty well. It may be that the seal at the bottle or in the valve need to be re-greased (with vacuum grease ideally) to maintain the vacuum.
If the seal at the bottom is messed up, you can remove it and build a new one with silicon aquarium sealer.
Squirt it in the seal groove, put a thin layer of grease on the top and nestle the top into the goo. Leave along until silicon is set.
I may go this route if no other way, but I'd just have to be sure I can return the chamber if it won't hold vacuum. The problem lies in keeping the vacuum while in a frozen state over a one to two month period.
I like your project and if I had time, I would probably try it myself.
I haven't read the whole article, so I am wondering: how you maintain your sample in a frozen state? Keep the apparatus in a freezer?
Lucky for me I have a frig/freezer that I have already drilled holes in for similar purposes. Of course a freezer would also provide some protection against an implosion.
How long does it take to freeze dry your insects?
Do you poke holes in the cuticle?
Have you tried anything like flowers?
Basically, it boiled down to desperation. I tried several other methods of caterpillar preservation, but in every case color spoilage would occur in a very short time with the caterpillar either turning black or otherwise severely color fading. Even just alcohol preservation would cause fading, etc in relatively short time.
So, research led me to try the freeze drying method. Initial articles showed promise, but at a significant investment, but a little more research led to the above article. Basically, the insect and drierite desiccant are first sealed and frozen together in a standard freezer for 24 hours. The insect is separated from the desiccant as to not cause deforming of the insect (I use a small piece of balsa wood). Then, vacuum is applied and with the small bottles, I just leave them in the freezer while applying vacuum. With the 8 oz French square bottles, I can attain 27-29" Hg vacuum. The article mentioned that for a 2" size caterpillar, at this level of vacuum, sufficient water loss occurs after two weeks and I found this to be the case as well. You can weigh your specimen both before and after drying to confirm. Best of all, there is no noticeable color spoilage nor any deformities. After two weeks, the bottle is removed from the freezer and nothing is touched for 24 hours to allow everything to reach room temperature. Then, the valve is very slowly opened.
No, I haven't tried anything other than caterpillars, a giant hornet, and stag beetles. The hornet took about the same amount of time, but the stag was left in for a month. I don't see why it wouldn't work for flowers, but it seems many people have had great success with burying flowers in desiccant and then either microwaving them or placing into the oven. I tried something similar with a caterpillar and it was just ruined.
Note that it's quite possible to just place an insect inside a closed jar with desiccant and leave at atmospheric pressure inside the freezer, but the freeze drying process takes much longer, roughly
100 days for a standard sized caterpillar so, if you don't mind the wait, that would be the safest route.