Smallest, Cheapest 110VAC -> 20VDC, 10AMP Power Supply

AI Thread Summary
The discussion revolves around the challenge of finding a compact and affordable power supply that converts 110VAC to 20VDC at 10AMP, ideally under $100 and within dimensions of 5" x 3" x 2". There is a noted barrier in the market at around 120 Watts due to UL certification requirements, which complicates the design for higher power outputs. The user is considering two design options, with the primary factor being cost, as exceeding the budget would necessitate a more complex and less desirable solution. Additionally, it is emphasized that patent applications do not require precise engineering details, allowing for flexibility in the design of supporting components. The conversation highlights the importance of understanding patent requirements and market limitations in product development.
Magic-Rat
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All,

Well, I have this idea for a patent ... but ... it requires a power supply ... and I can't find one that meets my needs.

I need to come up with the smallest, cheapest 110VAC -> 20VDC, 10AMP (or close to that) power converter (about 190 - 200 Watts), constant voltage.

Small means about 5" X 3" X 2".

Ideally, I would find some commercially available power supply for less than $100 a copy and adapt it ... but, no such luck. I can't find one that size at any price.

There seems to be a barrier at about 120 Watts. This is due (I think) to the U/L certification requirement for 30 cfm air flow (fans) to get any more power than about 120 watts. So, things above 120Watts get a lot bigger (about twice as big in terms of form factor).

But, maybe ... hopefully ... I'm wrong about that.

I have two design ideas and the primary factor that differentiates the two is cost. A small $100 or less unit makes my desired plan the best option. If price is above $100 then I must go to the second option (which allows a bigger power supply but requires lots more cables and other manufucturing ... it's not as good a design ... but it will work).

I dunno.

So ... anybody think of anything??
 
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You must realize that if you are using this for a patent application, then whoever answers you is entitled to a share of the profits. (And it won't be me, because I don't know this kind of stuff.)
 
Patents are not concerned with price. Also, if this is only a suppoting component (aka. not a critical part of your novel idea) just write your requirements for this secondary device and don't worry about the precise implementation. Your patent only needs to describe your idea. It is not the same as an engineering document/plan. i.e. you don't take a patent to the factory. Took me a long time to figure that out too.

Note This:
http://www.gravitywarpdrive.com/Adobe_pdf_Files/USP_3626606_Orig_Doc.pdf

Not 100% sure this is real but the uspo does know of it. Anyway, hopefully you get the point.
 
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