Testing Windings: Tools & Gear for Appliance Repair

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    Testing Windings
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The discussion focuses on testing electrical appliances, particularly brush motors and transformers, for faults like coil shorts. Participants share their experiences and suggest tools such as a Megger insulation tester, Variac, clamp-on ammeter, and LCR meters to diagnose issues effectively. They explore methods for testing field coils and inductance, emphasizing the importance of comparing measurements to known good units. The conversation also touches on creative testing methods, including using oscilloscopes and Hall sensors to detect magnetic flux and phase shifts in inductors. Overall, the thread highlights the need for a variety of testing equipment and techniques to ensure thorough appliance repair.
  • #51
Guineafowl said:
A lot of scope shots posted here - I hope you don't feel too swamped.
I see you posted several while i was typing that first reply.

THANK YOU . You know engineers, it's always "More Data" .

Glad to hear speeding up the RESET decay time helped.

Sorry I'm so slow - I've learned your circuit by its signal names so had to swap back and forth to relate them to scope traces with pin numbers. But that's fine it is unambiguous.

Thanks - that's a cool device you have there.
 
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  • #52
jim hardy said:
Post 45
IC2 7 is clock?
IC3-15 is RESET ?
So in post #45, RESET is yanked HIGH by Q1 turned ON and returns low well before ringdown is completed. Looks like that's when it starts counting clocks?
When Q1 turns OFF , RESET (IC3-15) 15 is clamped to -1 volt by IC3's internal diodes.

Post 46

So CH 1 is the "0" LED lit briefly? I can't quite tell whether it's aligned over first clock pulse on ch2, but RESET should light it about same time clock pulses start and it looks like that happens... .
CH2 is clock again ?

Post 44 IC2 pin6 swings only ± a diode drop, as expected. Pin 7 swings full range

Thanks, i feel a lot better now about the circuit. It makes sense . And it's clever.

I thought of you and this thread the other day. I was checking polarity of windings in an AC motor that a friend is rebuilding.
Put small amount of DC through it and verified its four poles were N-S-N-S with a Scout compass.
Found out you can overdo it and re-magnetize the compass backward so it points South...old jim
All your assumptions seem correct.

If @Tom.G agrees, I think I'll add some little decoupling caps to the TL082 as per datasheet, and build the lot up on some Veroboard.

Regarding your motor testing, I think I know of a device that might help you...

If you have a spare moment, I'd love to hear your opinion of the new gadget I bought - hand-cranked megger - thread in this forum.
 
  • #53
Guineafowl said:
If @Tom.G agrees, I think I'll add some little decoupling caps to the TL082 as per datasheet, and build the lot up on some Veroboard.
Go for it!

My brain was having a hard time sorting out the timing on the scope traces, many of them looked...strange?... I finally realized that the photos were of multiple traces (operating cycles) of the circuit overlapping in the photos. That's why for instance in post #45, the photo showed IC3-15 going negative before going positive; that just did not compute! I'm glad Jim and you got it sorted out. Looks like you've got a cool piece of test equipment!

I'm kind of busy this week and probably next, so will be spending limited time online. I will be checking progress here but with limited participation.

p.s. To increase sensitivity (get more counts) for poor inductors, try doubling R8. You may want to cascade another IC3 stage w/LEDs if you do that.
p.p.s. Nice call on changing C3 @jim hardy
 
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  • #54
Does your scope offer choice in horizontal sweep controls between ALT and CHOP ? Chop gives unambiguous timing relationship between traces whereas ALT depends on what's selected for trigger

Yes the heavy mid trace line is a giveaway it's multiple traces.

NIce Job by all here !

old jim
 
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