UV light + electric current = boom?

AI Thread Summary
A user reported a loud pop and sparks when their son pointed a UV pen light at a light switch, leading to a tripped breaker. Discussions suggest that the UV light may have ionized air or affected semiconductor components, creating a conductive path that caused an arc. However, some participants argue that the low power of the UV light is insufficient to cause such an event, indicating that the issue may lie in the wiring or installation of the switch. The possibility of a loose connection or amateur installation is raised as a potential cause for the sparks. Overall, the incident remains puzzling, with suggestions for further investigation into the switch and wiring.
  • #51
I like Charles Link's ion theory. An interesting way to test this is to set up a controlled circuit that isn't going to blow circuit breakers. What I would do is create a circut like this: You will need a long piece of wire with a plug on one end (maybe cut off the receptical end of an extention cord leaving the plug and wire, a plastic electical outlet box, a 120 v electical outlet, an outlet cover plate and a lamp.
Now this part is a little tricky; you need to wire the outlet so each of the two are independent, then wire them in series with each other so that the current flows from the plug to one side of one outlet, out the other side of that outlet into one of the terminals of the second outlet then back to the return end of the wire. So now you have two outlets in series. Plug a lamp into one of the outlets. I'd start by putting a 100 watt lightbulb in the lamp (want to keep from blowing circuit breakers). Now time to test. Aim the laser at the unused outlet and see what happens. If nothing happens try a higher watt blub in the lamp. A 100 W blub is about 150 ohms. A 500 watt bulb is about 30 ohms. I'm not sure the amprage will have much effect but it could be a factor.

I don't know if that will answer any questions but it would be an interesting test.
 
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  • #52
I like Charles Link's ion theory. It might be interesting to set up an experiment and test it out. I suggest getting a plastic outlet box, a 120v outlet and a cover plate from your local hardware/building supply. Cut the outlet end off an extension cord so you have the plug and a long piece of wire. Electrical outlets are designed to be in parrell so there are metal strips connecting the two in series. Remove one of them and leave the other in the circuit. Now attach one end of the wire to open end of one of the outlets and the other wire to the open end of the other outet. So what you should now have is a complete curcit with the two outlets in series. Plug in a lamp into one socket and aim the laser into the other and see what happens. If the light blinks it could be a positive result, Repeat the test with different light bulb wattages. A 100 watt bulb is about 150 ohms, a 300 watt is about 50 so if the circuit current is a factor it could work with 300 W where it might not with 100. Keep your fingers out of the live contacts and never work on a live circuit. I accept no responsibility for any harm to person or property (got to get the leagle crap out of the way)
 
  • #53
It would appear that the OP has until tomorrow to respond to the only unanswered question; "Has the device failed?"

An email I received from the manufacturer timestamped Dec 28, 2017 @ 1:33 PM:

Hello,
Our records indicate we have not received an update on the current status of this issue. We will close this case in 5 business days unless we receive a response from you indicating the issue is unresolved. If you are still experiencing this issue or need additional assistance after the case has been closed, please feel free to reply to this e-mail to re-open the case automatically at any time.
If you have any further questions, please feel free to contact Lutron Technical Support, anytime, 24/7.
Thank you,

Lutron Technical Support

bolding mine

@SW Dad , time is running out.
 
  • #55
Maybe Inadvisable ink spray on the panel ?
 
  • #56
I would suggest that we are all getting a little exited with the theories here when we haven't ruled out the most probable answer, even though the son says he was doing nothing more than shining the UV led into the switch the odds are because it went bang and the son realized he was in big trouble that he covered his rear end and lied about the chain of events, given this is probably a mechanical switch housed in a insulating enclosure then the led can only shine into the switching chamber, there will only be a feed and switch line running through at that point which will not go boom as that is the nature of the switch to close these together, also it is likely mounted on a metal box and there would be a big gap between ground and any live wires...
2 possibilities here IMHO -
-A trapped wire or poor termination blew itself clear and was shorted because he was physically messing with it externally.
-He was prodding something into the slot that may have created a short.

I find it highly unlikely that shinning a child safe low mW led pen into the switch slot is going to cause any kind of problem at all, we use higher powered UV equipment to zap bugs and things hanging in shops often next to switchgear.
The OP want to kick his sons butt and ring out the truth here :nb)
 
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  • #57
Charles Link said:
I was lucky I wasn't punished by my parents for my stupidity.
Ye gods. Parents can be so booooring, cannot they?
Now you are grown up (?) you can do the experiment under safe and controlled conditions.
I favour the photoelectricity explanation but the conditions are not easy to obtain.

Also, the son could be lying. As if . . . .
 
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  • #58
I decided to perform an experiment. I cut off a line cord from an old expired appliance and connected to a porcelain light bulb socket. I cut the line cord near the light bulb and exposed half an inch of the stranded conductor on either side of the cut. I splayed out the strands of copper and taped down the cord ends with the splayed ends very close together. The ends of the strands have somewhat sharp ends from the cutting process and the copper strands are clean. Here's a photo (a little blurry unfortunately) showing the setup:

UV test.jpg


Following is a video of the experimental procedure. I have an ultraviolet flashlight that produces a beam of 365 nm UV with a total radiant power of 750 mW. The line cord is plugged into a wall outlet so that the gap shown in the photo above is in series with the bulb and the 120 VAC from the outlet (through a 1:1 isolation transformer for safety). I momentarily short across the gap to show the incandescent bulb lighting up. I then play the UV beam across the gap from an inch or two away. This is much more intense and shorter wavelength UV than that available from the pen light shown in post #1. A difference in my setup is that if the UV causes an effect in the gap in my setup it won't cause a bang and short tripping the circuit breaker, but rather should just light up the bulb.

If my 750 mW, 365 nm UV beam can't initiate an arc across the gap, then it wouldn't be likely that the 5 or 10 mW, 405 nm pen light could. I made the gap in my line cord as small as possible with clean copper strands.

It's up to each reader to draw their own conclusions from this experiment.

https://emailhosting.wistia.com/medias/h0i05oulyq
 

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  • #59
The Electrician said:
I decided to perform an experiment.
Since you have a decent UV source, could you please check out some (transparent/partially transparent) foil capacitors?
 
  • #60
Rive said:
Since you have a decent UV source, could you please check out some (transparent/partially transparent) foil capacitors?

Sure, if you'll tell me just what you want me to do, and with respect to what particular capacitors?
 
  • #61
My idea about this case was that the filter circuit (cap and resistor in parallel with the dimmer) caused the sparks: especially the resistor (most likely some 1-2W cement type) which blown up after the cap started to conduct due the UV.

Prerequisite is that the cap should be some transparent, foil type and has reaction to UV.

I don't really know what kind of equipment do you have at hand. What I'm curious about is the behavior of (transparent) foil caps under UV light and high voltage (stay safe, please).

Ps.: a failure in the filter circuit would be also consistent with the fact that the stuff is still working.
 
  • #62
Rive said:
My idea about this case was that the filter circuit (cap and resistor in parallel with the dimmer) caused the sparks: especially the resistor (most likely some 1-2W cement type) which blown up after the cap started to conduct due the UV.

Prerequisite is that the cap should be some transparent, foil type and has reaction to UV.

I don't really know what kind of equipment do you have at hand. What I'm curious about is the behavior of (transparent) foil caps under UV light and high voltage (stay safe, please).

Ps.: a failure in the filter circuit would be also consistent with the fact that the stuff is still working.

By "high voltage" do you mean anything other than the 120 VAC from the wall outlet?
 
  • #63
The Electrician said:
By "high voltage" do you mean anything other than the 120 VAC from the wall outlet?
The best would be with 120VAC, but that's also the most dangerous, so no way I'll ask for that directly you know... :nb)
 
  • #64
Rive said:
The best would be with 120VAC, but that's also the most dangerous, so no way I'll ask for that directly you know... :nb)

My EE degree plus decades of experience qualify me to do this test. I didn't bother saying it earlier because it didn't occur to me that anyone else would be likely to bother repeating the experiment, but I used a 1:1 isolation transformer for my own safety, and I don't recommend that anyone else do this.

Here is the stash of miscellaneous film capacitors that I've accumulated over the years. There aren't many transparent/translucent capacitors in there:

Stash.jpg


If there were an R/C series pair connected across the triac, I would suppose that a good designer would use an "X" capacitor for that purpose. I found a typical X capacitor which is also transparent:

Agency.jpg


You can see all the agency approvals on this capacitor (made by RIFA), but I have no way of knowing if the encapsulant is transparent to UV. I'm not going to create another video, so I will only report my results. I connected this capacitor across the gap in the line cord shown in the earlier video and played the UV from the flashlight on the capacitor from every angle. I got so close that the capacitor was touching the window in the end of the flashlight. There was no sign of any action from the light bulb.

I found two other transparent capacitors, a polystyrene cap and a polycarbonate cap:

Trans.jpg


I repeated the experiment with each of those, with the same negative result.

Later today I will try measuring the insulation resistance of these three capacitors with DC using my Fluke meter on conductance range. This can measure insulation resistance up to the gigaohm range, but with only a few volts applied. I will also apply about 50 VDC from a power supply and measure leakage current. Both these measurements will be performed with and without exposure to the UV.
 

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  • #65
The Electrician said:
I repeated the experiment with each of those, with the same negative result.
Thank you very much, that more or less settles it: it was also a dead end then.
 
  • #66
If i could like a post multiple times i would like Electrician's 199X .
"One experiment is worth a thousand expert opinions"

I'm back to 'Open the fixture and look for smoke residue' .

old jim
 
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  • #67
jim hardy said:
If i could like a post multiple times i would like Electrician's 199X .

I'm back to 'Open the fixture and look for smoke residue' .

old jim

It's hard to imagine how very much UV could penetrate the box anyway, especially if there's only 5 mW from the pen to start with.

You're right on; a look inside is what's needed.
 
  • #68
So I guess we go back to the lying little lad scenario which with 30yrs experience in this trade was my first thought and most likely scenario; with a gullible father to boot o:)
 
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  • #69
I followed up with a measurement of the 3 transparent/translucent capacitors' leakage as a measurement of insulation resistance, and as an indicator of internal photoelectric effects. With 50 volts DC applied to a given capacitor and with a DVM set to the microampere range in series, I shined the UV flashlight at very close range on the capacitor under test.

WIth the polystyrene and polycarbonate capacitors in circuit the leakage current without UV illumination was less than 10 nanoamperes. With UV illumination from the 750 milliwatt flashllight there was no detectable increase in leakage.

The RIFA X capacitor exhibited a leakage of about 270 nanoamperes without UV illumination, and showed no detectable increase with UV illumination.

I was hoping that there would be some detectable effect from the UV illumination, but no joy. :cry:
 
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  • #70
The Electrician said:
I was hoping that there would be some detectable effect from the UV illumination, but no joy. :cry:
Sigh... A single good experiment can massacre any amount of ideas:cry:
Thank you for following this up.

I know that some old potentiometers can produce fine graphite (or something like graphite) dust. Maybe that, on a surface? That equipment seemed to be quite old...
But it's just some afterthought. I agree with Jim Hardy that it's already hopeless without dissecting that box.
 
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  • #71
Rive said:
Sigh... A single good experiment can massacre any amount of ideas:cry:
Thank you for following this up.

I know that some old potentiometers can produce fine graphite (or something like graphite) dust. Maybe that, on a surface? That equipment seemed to be quite old...
But it's just some afterthought. I agree with Jim Hardy that it's already hopeless without dissecting that box.
I’ve been watching this thread on and off and wondering why the box hasn’t been post-mortemed, with pictures. Lots of fruitful hypothesising and experimentation going on, but surely the answer lies within?! It’s a light switch, not Schroedinger’s box.
 
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  • #72
Guineafowl said:
It’s a light switch, not Schroedinger’s box.

Laugh out loud on that one Guineafowl ! Dead cat in there?

Boring Anecdote
My old Dodge van refused to start one morning. Start relay on the firewall sounded weak.
I removed the starter relay, pried off the top and found a huge red ant squashed between the contacts.
Those big ants had a nest in the palm tree adjacent my driveway. I wondered what on Earth made that silly ant crawl up under the hood and into that relay.
Well ! Next morning same symptom exactly .
I figured no way could two ants be so crazy but sure enough i pulled another squashed ant out of the same contact.
Why they preferred the starter relay over the horn relay immediately adjacent only those ants knew.
Anyhow, at this rate in a few more days the little tabs on the cover that you must bend to get the top off would fatigue and break... so i decided to make the relay less palatable to them.
Sprayed the inside of the lid with Black Flag home insecticide and reinstalled. No more ant incursions..
old jim

.. .
 
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  • #73
Guineafowl said:
I’ve been watching this thread on and off and wondering why the box hasn’t been post-mortemed, with pictures. Lots of fruitful hypothesising and experimentation going on, but surely the answer lies within?! It’s a light switch, not Schroedinger’s box.
If the OP is uncomfortable opening the box, an electrician should be called. I know if I had sparks flying out of my dimmers for unknown reasons I would not delay in fixing it or getting it fixed. I would be afraid that I would come home from work and find my house burned down.
 

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