What bonding material is resistant to propanol?

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SUMMARY

The discussion focuses on finding a suitable bonding material resistant to propanol for sealing circuits. Participants recommend using thermoset polymers, specifically electronics-grade RTV silicones and epoxy, as effective potting compounds. It is emphasized that heat shrink tubing is inadequate due to its porous structure, which allows solvents to penetrate. Additionally, the importance of allowing epoxy to cure properly to enhance solvent resistance is highlighted.

PREREQUISITES
  • Understanding of thermoset polymers and their properties
  • Familiarity with RTV silicone and epoxy applications
  • Knowledge of circuit sealing techniques
  • Awareness of solvent resistance in materials
NEXT STEPS
  • Research the properties and applications of RTV silicone in electronics
  • Explore different types of epoxy and their solvent resistance
  • Investigate alternative potting materials for circuit protection
  • Learn about the effects of humidity on electronic components
USEFUL FOR

Electrical engineers, chemical engineers, and anyone involved in circuit design and protection against solvents and moisture.

bemaitea
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Hello,

I'm trying to figure out how to seal a circuit as described in this thread:

https://www.physicsforums.com/showthread.php?p=2068433&posted=1#post2068433

My question to you chemical engineers, do you guys know of any sort of bonding material (like epoxy) which will not dissolve in porpanol?

I'm having a tough time water sealing this circuit with my materials because they all seem to fall apart after a period of time in propanol!

Thanks!
 
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bemaitea said:
Hello,

I'm trying to figure out how to seal a circuit as described in this thread:

https://www.physicsforums.com/showthread.php?p=2068433&posted=1#post2068433

My question to you chemical engineers, do you guys know of any sort of bonding material (like epoxy) which will not dissolve in porpanol?

Better described as a 'potting material' rather than a bonding agent. Any of the thermoset type of polymers will give you some resistance but you should keep in mind that your circuit will eventually come into contact with water vapor. Water resistance is a meaningless term in circuits like these since water vapor migrates through most materials (especially water resistant epoxies) and accumulates in the interior of the potted component. This component will eventually experience 100% relative humidity. A metal can is probably the best solution with tightly fitted electrically-insulated wires sealed with a bead of epoxy. Better yet a metal tube with the open end well away from the propanol/water solution... starting to sound more and more like an RTD metal probe.

I'm having a tough time water sealing this circuit with my materials because they all seem to fall apart after a period of time in propanol!

Thanks!

Propanol is only one facet of your problems! Heat shrink tubing is not the way to go even though it would appear to be a solution. The molecular structure of heat shrink tubing is very open... kind of like expanded metal fabric. Those openings can let a lot of stuff through. Even after applying heat, the structure is more or less an open mesh. Heat shrink was designed to be an electrical insulator, not a solvent/water resistant material!

Your choice of potting compound will probably be limited to RTV silicones (electronics grade only!) and epoxy. Allow the epoxy to cure normally (as you would treat your sensor)... don't accelerate the cure before testing since an accelerated cure will negatively impact solvent resistance. Plan on this component being a disposable item in your system.
 

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