What type of power cord can I use to fix a coffee maker?

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Discussion Overview

The discussion revolves around the replacement of a power cord for a CBTL coffee machine, focusing on the specifications of the cord, particularly the temperature rating and insulation type. Participants explore the implications of using cords with different temperature ratings and insulation materials, as well as the safety considerations involved in the repair process.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Exploratory

Main Points Raised

  • One participant describes the original power cord specifications (svt 300v, 18 awg, 105C) and questions the suitability of a replacement cord with a lower temperature rating (75C) and different insulation type (stj).
  • Some participants emphasize the importance of using a 105C rated wire due to the high temperatures inside the coffee maker, which can reach boiling point.
  • Another participant suggests that the heating elements inside the coffee maker generate significant heat, necessitating high-temperature insulation to prevent melting.
  • There is a discussion about the temperature of the power cord when the coffee maker is in use, with one participant noting that the cord will get warm but not as hot as the heating elements.
  • Concerns are raised about using ordinary lamp cord for the repair, with warnings about potential dangers and the importance of using appropriate high-temperature wire.
  • Participants share resources and links to manufacturers that provide suitable power cords, and one suggests checking thrift stores for suitable options.
  • One participant expresses gratitude for the explanations provided and shares their plan to use a 16 AWG 300v 105C power cord found at a hardware store.

Areas of Agreement / Disagreement

Participants generally agree on the importance of using a high-temperature rated power cord, but there is some debate regarding the specifics of insulation types and the implications of using cords with different temperature ratings. The discussion remains unresolved regarding the best practices for replacing the power cord.

Contextual Notes

Limitations include varying interpretations of insulation requirements and the potential risks associated with using lower-rated cords. The discussion also reflects differing levels of understanding about electrical safety and the design considerations of coffee makers.

Who May Find This Useful

Individuals interested in appliance repair, electrical safety, or those specifically looking to replace power cords in high-temperature environments may find this discussion beneficial.

MrEklipze
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Hello everybody, I am trying to replace a power cord from a CBTL coffee machine. The cord, which was accidentally cut, has the following description. svt 300v, 18 awg, 105C. I have tried different shops around LA to find the power cord, but the best I was able to find was svt, 300v, 18awg, 75C. The only difference is the temperature. In a different shop, I was able to find the same power cord (the one with 75c), but instead of svt, it says stj. Will the temperature rating really matter much if I use the one I was able to find? I would really appreciate your advice on how to fix this issue and explanation of why it would, or wouldn't work. Thanks in advance.
 
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jim hardy said:
Here's an article on power cords.

http://ecmweb.com/content/dont-let-your-portable-cord-tie-you

That machine has a powerful heating element inside. I'd say you should insist on 105C wire.

check this cord.
http://www.acehardware.com/product/index.jsp?productId=1307304

Thanks jim, I will read the article, but the power cord is a bit different. The one I need looks like the one the computers or monitors use. I think it's called a 3 end prong, I apologize if that is not the name.
 
No apology , my mistake i assumed it was 2 conductor like mine.

That should be a fairly common cord.
Just i can't find insulation details at sites for Home Depot and Ace Hardware...

here's a manufacturer's site
http://www.kordking.com/products/stock-cords/3-conductor-stock.php
he lists plenty of 105C cords in 18 gage.
A good hardware store can order one for you
CPE insulation is i think what you want.

perhaps you'll find one in a thrift store... look for the 105C marking. Dont use low temperature cord . Where you splice, use 105C connectors .
 
jim hardy said:
No apology , my mistake i assumed it was 2 conductor like mine.

That should be a fairly common cord.
Just i can't find insulation details at sites for Home Depot and Ace Hardware...

here's a manufacturer's site
http://www.kordking.com/products/stock-cords/3-conductor-stock.php
he lists plenty of 105C cords in 18 gage.
A good hardware store can order one for you
CPE insulation is i think what you want.

perhaps you'll find one in a thrift store... look for the 105C marking. Dont use low temperature cord .

I will keep looking. Home dopot does not have anything higher than 16 awg, but i guess 16 awg won't hurt. The only downside there was the 75c temperature. I have been researching all night about the temperature part. I don't quite understand why it is very important. Does the temperature refer to the wires getting hot and then melting the plastic or does it refer to outside sources getting the cord hot?
 
MrEklipze said:
I don't quite understand why it is very important. Does the temperature refer to the wires getting hot and then melting the plastic or does it refer to outside sources getting the cord hot?

Inside a coffeemaker you'll find a very high temperature wire going from the heating elements to the power cord. It's insulated by white glass braid or some other high temperature covering. That's because the wiring is run physically close to both the boiler and the heating element underneath the carafe. Clearly both can reach boiling point of water plus a few degrees.
So 105C wire for the power cord makes sense, the inside of the appliance could conceivably get to 100C.
CPE is okay for excursions to 120C so should the coffeemaker be allowed to boil dry and overheat it won't melt the incoming insulation and go pyrotechnic.

So - in your case i'd call the coffeemaker's internal heating elements 'outside sources' because they're outside the wire even though they're inside the device.
 
Thanks for the explanation Jim, I have started to understand why it is important. I just have one more question relating to the same subject. When the coffee-maker pulls energy from the outlet, the power cord will get hot as well because of the current flowing through the cord, am i correct? If I am, how does this heat compare to the heating element inside the coffee-maker, are they at the same temperature?
 
MrEklipze said:
When the coffee-maker pulls energy from the outlet, the power cord will get hot as well because of the current flowing through the cord, am i correct? If I am, how does this heat compare to the heating element inside the coffee-maker, are they at the same temperature?

You can feel the cord get warm anywhere along its length. That's from current flowing through it as you said. That heat flows from the copper through the insulation to ambient(room temperature). It's a few degrees, enough to feel but not to burn you or melt insulation.

The heating elements get to 212F plus a few degrees. That's hotter than the power cord by probably 112F.
When you open the cofffeemaker to replace your cord, study the connections to those heaters. I usually find them spot-welded so they'll handle the heat,.
The special high temperature wire i mentioned goes to the switch and thermostat controls for boiler and carafe heater, finally to the incoming power cord. Heat flows along wires just like current does, so you'll see considerable separation between the heating elements and the incoming cord.

While you have it open, place yourself in the shoes of the designer.
How did he arrange the internal wiring to keep heat away from the power cord?

coffee-maker-18.jpg


those red and blue wires will have a high temperature insulation probably braided glass fibers.

This guy has rewired a coffeemaker with ordinary lampcord, which is dangerous. He should have transitioned to high temperature wire at the rear entry not at the front switch. Beware of internet advice...

F0RMNS6GXUZEMA8.MEDIUM.jpg
 
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ps i'd use #16 if it'll go through the entry fitting . It'll run cooler.

Last one i opened had Torx security screws, they have a dimple that keeps you from using an ordinary tool. Sears et al sell security Torx sets under $10 and they're worth having.

Good luck, and don't set a trap like the guy in that photo above. Disasters always result from domino effect on seemingly little things..

Above all have fun.
 
Last edited:
  • #10
jim hardy said:
ps i'd use #16 if it'll go through the entry fitting . It'll run cooler.

Last one i opened had Torx security screws, they have a dimple that keeps you from using an ordinary tool. Sears et al sell security Torx sets under $10 and they're worth having.

Good luck, and don't set a trap like the guy in that photo above. Disasters always result from domino effect on seemingly little things..

Above all have fun.
Thank you so much Jim, I really appreciate your explanation. I understand a lot better the purpose of using certain types of electrical cords. Indeed the coffee-maker has a special type of screw near the power cord which I was able to remove it using a pair of pliers. I also made the opening a little bit bigger and I will attach a 16 AWG 300v 105C power cord that I was able to find at lowes. I am glad I became part of this community and certainly of having met you, you have made a great contribution to my knowledge about electrical cords and I really appreciate that, thank you!
 
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  • #11
Thanks for the kind words, helps an old guy feel perhaps a teeny bit useful.

I learn a lot here at PF. Great place.

old jim
 

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