What wall thickness should be used for a steel tubing boom crane?

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SUMMARY

The discussion focuses on determining the appropriate wall thickness for a steel tubing boom crane designed to lift logs using a Class 3 lever system. The user intends to use A39 steel tube with a 2" square profile and a maximum load of 500 lbs, resulting in a force of 2000 lbs at the fulcrum. Recommendations include considering a wall thickness similar to existing models, such as the Hayes unit, which utilizes a 3" x 2" tube with a 3/16" wall thickness for enhanced strength and stability.

PREREQUISITES
  • Understanding of basic mechanical engineering principles, particularly levers and load calculations.
  • Familiarity with material properties of A39 steel.
  • Knowledge of structural integrity concepts, including buckling and reinforcement techniques.
  • Experience with CAD software for creating design sketches (optional but beneficial).
NEXT STEPS
  • Research the mechanical properties of A39 steel, focusing on yield strength and buckling resistance.
  • Learn about the design and calculations for Class 3 lever systems in mechanical applications.
  • Explore existing designs of boom cranes, particularly those using 3" x 2" tubing with various wall thicknesses.
  • Investigate reinforcement techniques for steel structures, including the use of tension straps and reinforcing plates.
USEFUL FOR

This discussion is beneficial for mechanical engineers, DIY enthusiasts, and anyone involved in designing or constructing lifting equipment, particularly those interested in optimizing the structural integrity of boom cranes.

mudrat
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TL;DR
Class 3 lever design, how to calculate buckling at force point.
Hello, I am a retired electrical engineer who likes to tinker and invent. As I am getting older I find the moving of logs is getting harder to do, so I am thinking of building a boom crane to attach to the 3 pt hitch on one of my tractors.

The design would basically be a class 3 lever, with a distance of 16" from fulcrum to force, and 48" from force to load. With a max load of 500#, the force is 2000#.

Using A39 steel tube, 2" square, I am wondering about what wall thickness to use. There will be a reinforcing plate at the force point and a tension strap/rod along the top, but I am looking to calculate based on the simplified design of point load and force without any reinforcement of the tube.

It has been way to may years since my basic strength of materials courses in university to remember the formulas. Searching the net has only brought up distributed load on beams. It did bring me to this site!

I would just like to get an idea of how to calculate the strength needed to prevent buckling at the force point.

Mudrat
 
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We need a sketch to properly understand your question.
 
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The Hayes 500 kg unit is along the lines of what I am thinking of. It is twice the capacity, unknown boom length.

They use the equivalent of 3" x 2" 3/16" wall tube. Also at 60 kg it is heavier than what I want.
 

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