Where can I find a controller for a 3 Phase AC motor?

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SUMMARY

The discussion centers on finding a suitable controller for a 3-phase permanent magnet synchronous motor with specifications of 100 kW power and 400V. Participants recommend exploring variable frequency drives (VFDs) as a potential solution, emphasizing the importance of understanding the distinctions between contactors, soft starters, and VFDs. Resources from Eaton and Rockwell Automation are provided for further learning. Additionally, the possibility of sourcing used controllers from platforms like eBay is suggested for budget-conscious projects.

PREREQUISITES
  • Understanding of 3-phase AC motor specifications
  • Familiarity with variable frequency drives (VFDs)
  • Knowledge of electrical components such as contactors and soft starters
  • Basic skills in sourcing and evaluating used electrical equipment
NEXT STEPS
  • Research variable frequency drives (VFDs) suitable for 100 kW motors
  • Study the differences between contactors, soft starters, and VFDs
  • Explore manufacturers' literature from Eaton and Rockwell Automation
  • Investigate options for purchasing used motor controllers on eBay
USEFUL FOR

Engineers, hobbyists, and project managers involved in motor control systems, particularly those working with 3-phase AC motors and seeking cost-effective solutions.

kolleamm
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I'm working on a project with a team in building a motor. My task is to find a controller for the motor, but I haven't had much luck.
Here are the specs for it :

Permanent magnet synchronous motor,
3 phase
8 pole
2 layer winding
100 kw power
400V

The motor is AC. If somebody can even point me in the right direction that would help greatly.

Thanks in advance!
 
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Wow, ambitious project.Good luck.

Why do you need a controller? Variable frequency? Starting?
 
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If you google "variable frequency drive" you'll get a lot of hits...but 100 kW is a big motor and this won't be cheap.
 
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kolleamm said:
If somebody can even point me in the right direction that would help greatly.
Learn about them by searching on keywords in manufacturers' literature.

for example
http://www.eaton.com/Eaton/Products...orsStarters/SoftStartersControllers/index.htm
http://literature.rockwellautomation.com/idc/groups/literature/documents/wp/150-wp007_-en-p.pdf
should get you started on distinction between "contactor" "soft start" and "VFD"

kolleamm said:
My task is to find a controller for the motor, but I haven't had much luck.
I guess this is a low budget learning exercise ?
It'd be good experience for you guys to repair one . That'd require you to figure out how they work. They show up on Ebay occasionally
I found recently in my favorite metal recycle yard a brand new Motortronics 150hp reduced voltage soft starter . Looks just like this one but has some damage to a corner of the circuit board from when they tossed it off the truck at junkyard. I think the guys didn't appreciate what it was..

http://www.ebay.com/itm/150-HP-MOTORTRONICS-SOFT-START-/271634315964?hash=item3f3eaababc:g:sLUAAOSwajVUOyWU
motortronics1.jpg

Plenty of parts in there for a future welder enhancement project, ...(is "Hot Rod Lincoln" too awful a pun ?)

point being, you don't have to start from absolute scratch.

old jim
 
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Thank you so much for your help everyone! I will tell the project manager what you all have written and hopefully provide more answers to what I require.
 

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